11 Questions To Ask Your Equipment Manufacturer Before ...

Author: May

Jul. 29, 2024

29

0

0

Tags: Machinery

11 Questions To Ask Your Equipment Manufacturer Before ...

Future Fortune Product Page

1. Can You Build My Spec?

This might seem like a no-brainer, but a detailed spec sheet is the first and most important step in ordering the right equipment and finding a manufacturer. When your manufacturer knows your production volume, materials, process requirements, electrical needs and other requirements, they can build a system that fits seamlessly into your facility. The more specific your spec sheet, the more accurate the build. For this reason, one of the first questions to ask your equipment manufacturer is whether or not they can build the spec for you. 

  • Make sure your spec sheet includes following:

     

  • Production amount

     

  • Electrical rating

     

  • Environmental hazards (combustible dust, extreme heat, moisture etc.)

     

  • Material hazards (caustic materials, respirable dust hazards etc.)

     

  • Build material requirements (stainless steel, food grade, polyethylene etc.)

     

  • Sanitation regulations

     

  • Safety requirements

     

  • Upstream and downstream system operations

     

2. Do You Have Any Questions?

It&#;s essential to ask your manufacturer the right questions, but it&#;s also important to address their questions as well. If the manufacturer doesn&#;t ask for any clarification about your spec or requirements, this might be cause for concern. Be wary of too many easy answers; make sure your manufacturer thinks about your constraints or potential obstacles as hard as you do. 

3. Are All Specifications In The Quote?

From the small details to the big-ticket items, all of your specifications should be written in the quote. If it&#;s not written down, miscommunications between sales and manufacturing can happen and you get might not be what you thought. There are just as many important questions to ask manufacturers about the quote as there are about the build itself. 

4. Is This Quote Accurate?

A lower price is tempting, but low-ball offers tend to pile on extra costs and frustration later on. Make sure you know the right questions to ask manufacturers about the price; how accurate is it? What could cause it to change? Are testing, delivery, and maintenance included? When comparing quotes, make sure all the same considerations are included on each. 

5. What Components Do You Use?

If you, your technicians, manager, or client prefer certain brands of controls or other manufacturer components, ask if these are available. Make sure your manufacturer uses off-the-shelf components; specialized equipment can make later maintenance, upgrades, and repairs much harder and more expensive. 

6. Who Can I Call About This System?

One of the best questions to ask manufacturers about your system is, who else uses it? Your manufacturer should be able to provide references you can talk to. When checking these references, make sure the system and process is the same. Remember that differences in the process, additional parts, or a system purchased more than five years ago might not be the same. 

In addition to information about the system, the reference can also tell you about the manufacturer. Consider the following questions for your reference: 

  • What system and process do you have?

     

  • When did you purchase it?

     

  • Have you seen any problems?

     

  • Was the purchase price the same as the quote?

     

  • Did the manufacturer provide maintenance or assistance?

     

  • Was delivery on time?

     

  • After purchase, was the manufacturer easy to get back in touch with?

     

7. What Testing Do You Provide?

Testing is the best way to make sure that your system integrates properly and completes the process without a problem. Factory approval testing should be available before shipping. The manufacturer should also be able to conduct ingredient testing to address any potential problems with bulk density, angle of repose, particle size, materials hazards, and more. 

Make sure you know the right questions to ask your manufacturer about equipment testing; when have they conducted this testing before? How much does testing cost? Is it written into the quote? 

8. Are You Certified?

It&#;s better to double-check that your manufacturer has required certifications and adheres to standards rather than find out later your equipment might not be up to par. 

Consider the following certifications and standards; 

  • UL wiring and control standards

     

  • ASME and/or AWS welding standards and codes

     

  • ISO standards

     

  • OSHA equipment safety standards

     

  • IEEE standards

     

  • Canadian, European Union, other international standards

     

9. What Service Do You Offer?

Knowing the right questions to ask about the service department will make sure good service continues after purchase. Do they have an in-house service department? How many technicians are there? Do they offer set-up and training? An extra investment in an in-house, top-notch service department can prevent costly downtime later. 

10. Can I Purchase Wear Parts?

The majority of your system should have a long, effective life, however some parts do inevitably wear down. Ask about sprockets, nozzles, replacement belts, screens, strainers, belt and valve calibration, etc. Addressing these concerns at purchase will reduce downtime drastically later. 

11. Will This System Age Well?

Durability isn&#;t the concern when it comes to system aging. If regulations change, new technology becomes available, or ingredients change, can the system adapt? Consider potential changes on the horizon, or industry upsets you&#;ve seen in the past. 

Can the system adapt to: 

As the saying goes, the key to success is 90% planning and 10% execution. Once you know and verify that your manufacturer can and will build the system you need, the hardest and riskiest part of the job is done. Ask your manufacturer the right questions from the start and you can have confidence in your system when it arrives.

Having difficulty finding a manufacturer to make your product for your exact system? Contact us today to find out what we can do for you.

Related Posts:

6 Questions to ask a Manufacturing Subcontractor

Working with a manufacturing subcontractor can help you meet demand&#;

Read More

6 New Food and Workplace Safety Regulations For Grain and Pet Food Manufacturers in

Recent changes in food, environmental, and worker safety have caused&#;

Read More

How to Choose a Food Processing Equipment Manufacturer

When your food processing equipment works at optimal speed and&#;

Read More

Tips to Reduce Costs on Your CNC Machine Job

CNC machining includes a wide variety of machine and machining&#;

Read More

How to Choose Your Own Animal Feed Pellet Machine?


600kg/h ~ kg/h Animal Feed Pellet Making Machine Set

If you are looking for Animal Feed Pellet Machine for your own use or commercial uses and wan to know which type of feed pellet mill fit your animal most, here we can offer what you want.

ABC Machinery has been specializing in feed pellet mill machine for at least two decades, we not only can offer the single feed pellet machine, but also provide tailor-made turnkey animal feed factory project for the animal feed pelletizing business. Don't hesitate to contact us, if you are interested to get a customized business plan about animal feed pellet production, detailed equipment list and price list!

 


 

Small Scale Animal Feed Pellet Production Process


Small Scale Poultry / Cattle Feed Pellet Mill (Process Desgin & Equipment Layout)

Animal feed pellet production process is generally similar, but different raw materials, animal and requirements may have a little difference in the detailed process. (Related Post: Poultry Feed Manufacturing Process >>)


Crushing Machine, Pellet Machine, Pellets Cooling Machine


Equipment Details of Mini Animal Feed Pellet Plant

  • Pretreatment - Crushing & Mixing: Small Feed Crushing and  Small Feed Mixer are generally used.
  • Processing - Pelletizing: The pre-treated materials are loaded into the animal feed pellet machine for pelletizing process. For the pelletizing process, choosing a reliable Feed Pellet Mill Manufacturers is of great importance.
  • Postprocessing - Cooling & Packaging: The pellet feed produced by pellet mill machine has a higher temperature, which requires cooling. Generally, the counter-current cooler should be installed under the granulator to save the transportation equipment of feed. The cooled feed pellet can be directly bagged for storage or fed to poultry and livestock. (Related Equipment: Pellet Cooler >>)

 

Small Animal Feed Pellet Machine Operating Video

Industrial Scale Complete Feed Production Production


Large Scale Feed Pellet Machines for Industrial Atuomatic Feed Mill Plant

  • Pretreatment - Modulation & Steaming & Mixing

The pretreatment process is mainly the process of modulating the prepared powder material. In this process, the material is firstly modulated by the modulator, and then the original material is softened by the steam supply system (mainly including the steam boiler, pipes and their accessories). In order to increase the palatability of the feed, in this process can also be added to the appropriate oil additives (general molasses additives). The added materials are then mixed evenly to prepare for the next step of pelletizing. (Related Equipment: Small Feed Mixer >>)

  • Feed Pellets Making Process: Ring die type feed pellet machines are generally used in large scale feed plant.
  • Pellets Cooling & Bagging Process

If you still have questions about animal feed pellet machine and don't know which one fit you most, please contact our professional engineers and sales for more detailed information. We are always here for your needs. 

Animal Feed Pellet Machine Models

In today's market, feed processing machine for pellets generally can be divided into the following two types according to the structural characteristics of forming parts, flat die feed pellet mil and ring die feed pellet mill. Both of these two type animal feed pellet mill can make feeds for animals, such as chicken, cattle, pig, sheep, goat, goose, etc from raw materials like sorghum, maize, soya, rice, wheat, and more. So, how to choose the right animal feed pellet mill based on your animal and actual demands? Here are some guidance you may need when buying the feed pellet mill. (You may also like: Cost of Poultry Feed Mill in Nigeria >>)


Flat Die Pellet Machine (left), Ring Die Pellet Machine (right)

Flat Die Feed Pellet Machine Ring Die Feed Pellet Machine
  • Capacity: 60~kg/h

  • Power: Motor, Diesel, Gasoline and PTO

  • User: home use, small scale farms, small scale 

    : home use, small scale farms, small scale feed pellet production line

  • Features: Low cost, convenient operation, less maintenance, high yields.

  • Capacity: 1.0~15ton/h

  • Power: Electricity

  • User: Medium and large size animal feed mill plant

  • Features: A variety of aperture ring die for selection, long service life, smooth granulation, high quality, large yield


About Price:  Since we have different animal feed pellet machines that have different capacity and structure. For more detailed price list and equipment parameters, please contact us directly.

 

Advantages of Pelleted Feed for Animals


Making Pelleted Feed for Cattle & Livestock Animals

Making Pelleted Feed for Cattle & Livestock Animals

  •   Feed Pellets Improve Nutrient Utilization

In the granulation process, water, temperature and pressure is combined to improve the nutrient utilization. The pelletizing process destroys the plant's cell wall, thereby increasing the digestibility of the feed. In the process of granulation, carbohydrate will undergo partial cracking, which will cause starch gelatinization so as to improve the utilization rate of feed energy. Pelletizing can destroy some toxic and harmful factors in the feed and improve the effectiveness of nutrients in the feed.

  •   Avoids Animal Being Picky about Food

Feeding the animals (livestock, poultry) with feed pellets can avoid the animal selecting the gains or food. The feed pellets contains a variety of nutrients, which ensures daily supply of feed at full price.

  •   Reduces Nutrient Consumption of Animal Feeding Activities

The feeding speed of livestock and poultry to pelleted feed is often higher than that of powder feed, and the feeding time is only one third of that of powder feed.

  •   Convenient Feeding and Reduction of Waste

The feeding of pelleted feed is convenient and saves labors, can can reduce the feed waste in the animal feeding. Due to the unreasonable feeding trough, there often has waste, the pelleted feed can reduce 8~10% of feed waste.

  •   Better for Transportation and Economic

Animal feed pellet is generally in small size. The volume of common pellet feed will reduce about 1/2-2/3 of the power feed of the same weight and the bulk density increased by 40%-100%. In addition, pelleted feed is easy to store, pack and transport. Pelleted feed will save the bin capacity and will not produce automatic classification. And it also plays an important role in maintaining the uniformity of trace components in the feed. It is also not easy to damp, than the same weight of powder volume reduced by 1/2-2/3, bulk density increased by 40%-100%, easy to store, pack and transport.At the same time can save bin capacity, will not produce automatic classification, especially to maintain the uniformity of trace components in the feed has an important role. It is also not easy to damp, Not easy to damp, so it will helpful for the mechanized feeding.

  •   Improving Environmental Hygiene

Pelleted feed is not easy to fly and reduces natural loss, which can improve environmental hygiene.


Animal feed pellet has increasing importance to reduce the feed cost and improve the animal growth quality. Therefore, the animal feed pellet machine gains more and more popularity among farms of poultry, sheep, cow, etc. For the animal pellet machine price, please contact us immediately.


Get In Touch

If you are looking for more details, kindly visit Animal Feed Production Equipment.

Comments

Please Join Us to post.

0

0/2000

Guest Posts

If you are interested in sending in a Guest Blogger Submission,welcome to write for us.

Your Name: (required)

Your Email: (required)

Subject:

Your Message: (required)

0/2000