Why is customized brewing equipment Better?

Deutsche Beverage + Process came from the vision of an aspiring brewery entrepreneur who faced significant challenges in procuring a custom craft-brewing system. Recognizing a gap in the market, he pivoted his venture toward being a turnkey provider who specialized in this solution. This dedication to optimizing the brewing-equipment purchasing and support process has resulted in thousands of satisfied artisans and business owners.

Check now

What Sets Deutsche Brewing Equipment Apart?

At Deutsche Brewing equipment, we set ourselves apart by providing an unmatched level of customization, automation, and quality. Truly custom, automated turnkey brewing and cellar systems ensure maximum efficiency, value, and reliability in the production process. With a focus on empowering innovators, Deutsche delivers solutions that are not just tools but are catalysts for growth and success.

Automation

A key feature of modern brewing equipment, automation promises improved quality, consistency, yield, and efficiency. Automating your processes allows recipe reliability, cost savings, and the ability to monitor trends and recipes. Recognizing the value of automation to the customer, Deutsche stays on the cutting edge of automated brewing features. Customers can choose from a range of automation options, from specific instruments that provide process insights to full automation for a turnkey, hands-off brewing experience.

Embedded content: https://www.youtube.com/watch?v=N93Aj7elF-U

Custom

Customization is at the heart of what we do, offering comprehensive custom equipment and processing solutions that are engineered to address every situation. We cover every aspect&#;from in-house engineering that caters to custom functionality requests to strategic equipment placement to visual enhancements. This personalized approach reflects our commitment to quality and our understanding of the challenges and aspirations that come with craft brewing.

Customer-Focused

Focusing on the specific needs and aspirations of each customer ensures that every piece of equipment is not just a product but a personalized solution. We listen closely to our clients&#; visions and operational goals, translating this understanding into equipment that fits seamlessly into the unique process of each establishment. This customer-centric philosophy is reflected in our commitment to adaptability and functionality, fostering a collaborative environment where the client&#;s input is integral to the final design. The result is brewing equipment that is meticulously tailored to support and enhance their craft. Deutsche encourages everyone to reach out to existing customers, as they are the best testament:

&#;I could not be more satisfied with Deutsche. As a brewer and brewery owner, their team members (sales, project engineers, service techs) were outstanding from planning to operations, to problem-solving months later. Their service and support are first-rate and they stand behind their products. If you&#;re starting a brewery or need additional equipment, I would highly recommend Deutsche.&#; &#;Frank Mercadante of Sturdy Shelter Brewing

Expanding Product Offerings

Deutsche Beverage + Process has strategically expanded its product offerings to embrace a broader range of industries, transcending boundaries to cater to distilleries, infused-beverage producers, ready-to-drink (RTD) brands, craft-beverage creators, and cannabis extraction and infusion. With a focus on customer success, Deutsche helps brewers realize the potential they have to increase offerings with their current production space and utilities. As a Middleby brand, we work closely with sister brands such as Ss Brewtech and Wild Goose Canning. This enables Deutsche to provide a comprehensive suite of equipment solutions. These collaborations bring together a wealth of expertise and technology, allowing Deutsche to offer an even greater variety of innovative and specialized equipment. Our inclusive approach serves to empower a diverse clientele, providing them with the tools to explore new markets, innovate within their niches, and&#;ultimately&#;diversify and grow their product lines with confidence and technical support.

Other Industries Served

Deutsche now has product offerings in a range of industries, including distilleries; cannabis extraction and infusion; infused-beverage, seltzer, and RTD producers; and coffee and tea producers. In addition, we offer cleaning systems and sanitary processing&#;system piping.

We offer a range of high-quality craft-distilling equipment designed to produce premium spirits. Learn more about our customizable stills, mash houses, cookers, spirit collection, blending vessels, and other equipment to meet your unique distilling needs. With a commitment to exceptional quality and customer satisfaction, we strive to provide the best distilling equipment for all, from small-scale distilleries to large commercial operations. Deutsche specializes in helping businesses grow from brewing into &#;brewstilling,&#; offering expert guidance and equipment tailored for seamless distilling integration.

We provide comprehensive turnkey brewstilling systems, ensuring a smooth expansion for customers eager to enter the business of combined brewing and distilling.

Deutsche offers a comprehensive range of top-tier cannabis extraction and processing equipment, tailored to meet the needs of every customer and the regulations of the cannabis industry. Our offerings encompass customizable hydrocarbon or ethanol extraction systems, edible/emulsions equipment, C1D1 rooms, distillation systems, winterization/filtration systems, and more. This equipment allows for complete vertical integration for processors of all sizes.

Combining our expertise in the craft-beverage and cannabis spaces has allowed us to engineer turnkey systems that create a wide variety of infused and RTD beverages. Many customers use this equipment for both co-packing and DIY beverage production. Learn more about how to take part in one of the fastest-growing craft-beverage sectors.

Deutsche offers cutting-edge commercial coffee and tea steeping and extraction systems for batch sizes from 60 to 10,000 gallons. All systems and equipment are engineered to ensure efficiency and optimal flavor extraction for an overall superior brewing experience. To ensure a high-quality final product, we offer post-steep equipment to condition and refine your coffee and tea products.

Deutsche also offers skidded and portable CIP systems engineered for ultimate efficiency and thorough cleaning of tanks, equipment, and pipelines. These can be seamlessly integrated into existing processing systems with customizable options to meet the unique needs of your brewing, craft-beverage, food-processing, co-packing, or other sanitary systems. Learn more about streamlining operations, maximizing efficiency, and minimizing costs.

We can ensure that your sanitary-processing system&#;s piping is done right and provides the utmost efficiency and longevity. Our sanitary welders specialize in various materials, including stainless piping, pre-insulated ABS piping, polypropylene piping, and SCH80 PVC, ensuring optimal heat transfer, contamination prevention, and product consistency.

Experience the Deutsche Difference

At Deutsche Beverage + Process, our focus is on providing specialized and individualized engineering solutions. Our goal is not only to fulfill immediate equipment needs, but also to support the long-term growth and advancement of our clients&#; businesses. The company&#;s ethos revolves around collaboration and a genuine interest in each client&#;s success, moving beyond transactions to establish enduring relationships.

The collective expertise of Deutsche&#;s engineering team, boasting more than a century of combined experience in processing-equipment design, assures a high level of confidence in the custom solutions we provide. This expertise translates into equipment that is thoughtfully designed to meet specific client needs, fostering the creation of high-quality products that our clients can take pride in.

Our systems showcase a commitment to precision and quality in manufacturing by incorporating the latest technology and control options through collaborations with industry leaders. Deutsche ensures that our clients have access to the most advanced and efficient systems available. This attention to detail and quality helps businesses maximize their operational efficiency and product consistency.

Deutsche distinguishes itself through a commitment to being more than just a supplier; we position ourselves as an essential partner in the entire process from the initial concept to the realization of the final product.

To learn more about Deutsche&#;s equipment and how we can serve your business, check out our blog page or reach out to us here.

Homebrewing beer has experienced a surge in popularity in recent years. While beginner homebrewers often start with basic equipment kits, more advanced brewers look to customize their systems to match their specific needs and brewing goals.

Customizing a brewhouse setup allows meticulous control over each phase of the beer production process. Carefully chosen vessels, valves, sensors and control systems enable brewers to fine-tune recipes and achieve consistency between batches. Commercial microbreweries also benefit from tailored equipment that streamlines operations at their production scale.

This guide will explore the key considerations and components involved in designing and building customized professional-grade brewing equipment.

A brewhouse setup includes the equipment used for mashing, lautering, boiling, fermenting, conditioning, filtering and packaging beer. While off-the-shelf systems are available, many serious brewers opt to customize their equipment.

Benefits of customized systems:

• Fine-tuned for specific production goals and batch sizes
• Optimized material choices, dimensions and configurations
• Flexibility to accommodate special processes and ingredients
• Advanced automation and process control capabilities
• Efficient workflows and space utilization
• Cost savings versus pre-made turnkey systems
• Unique aesthetics and branding

Customization does require significant planning, expertise and upfront costs. Key factors when designing a customized brewhouse include:

Brewing Volume and Floor Space

The batch size and annual production volume will determine the capacity requirements for vessels, storage tanks and packaging lines. The physical footprint should allow efficient workflows.

Power and Utilities

Electrical, water, steam and wastewater needs must be estimated for all equipment. Cooling systems may also be required.

Material Selection

Vessels and pipes must be constructed from food-grade and corrosion-resistant materials able to withstand high temperatures and pressure. Stainless steel is commonly used.

Automation Level

Consider the degree of manual versus automated control over material handling, temperature, valves, pumps and sensors.

Budget

Equipment costs, shipping, installation and customization services must align with budget constraints.

Aesthetics

Match brewhouse aesthetics and finishes to brand image and facility decor.

Careful planning and expert advice ensures a customized brewhouse that maximizes quality, efficiency and value over the long term.

Customized Brewhouse Equipment Guide

The main components and options for customizing a brewhouse setup are outlined below:

Mashing and Lautering

Equipment Key Features Mash tun Custom size and shape, single vs dual vessel design, material (stainless, copper), insulation, automated temperature control, automated rakes Lauter tun Custom dimensions, false bottom design, sparge arms, wort grant design, level sensors, automated valve control Mash filter Filter plate size and material, fully automated operation, front-to-back vs upflow configuration Pumps Custom flow rates, self-priming vs standard, impeller material, worm gear for high viscosity Piping Diameter, valves, sensors and insulation tailored to process

Wort Boiling and Cooling

Equipment Key Features Brew kettle Custom dimensions, direct vs indirect heat, automation of boiling, stirring and cooling steps Heat exchanger Type (plate, shell and tube), materials (stainless, copper), multiple units for multi-stage cooling Cooling jacket Custom jacket design for brew kettle walls, glycol chilling system Steam boiler Output matched to vessel sizes and boil rates, fuel type (gas, wood, electric) Flue gas condenser Heat recovery for pre-heating water, fully automated

Fermentation and Conditioning

Equipment Key Features Fermentation tanks Custom size, shape, number based on batch size and annual production, cooling jackets, temperature control, stainless vs oak Brite tanks Custom size and number, glycol chilling jackets, pressure capability if carbonating, level sensors Yeast propagation Custom stainless tanks, fermenter turned propagator, temperature control, yeast handling system Racking and transfers Custom sanitary pipe diameters, automated valves and pumps, flow meters

Filtration and Packaging

Equipment Key Features Filters Custom micron ratings, plates and housing material, fully automated operation Carbonation Inline or pre-tank, stone/diffuser vs surface diffusion Bottling/canning lines Custom throughput, bottle/can sizes, fill levels, labeling, 4/6/12 pack configurations Kegging Washer, filler and sealer matched to keg sizes and volumes Bundlers and palletizers Automated systems sized for packaging line and warehouse logistics

Monitoring and Control Systems

Subsystem Options Sensors Customized temperature, pressure, flow and level sensors PLC units Automated recipe control, batch tracking, CIP routines HMI interfaces User-friendly brewhouse control screens and settings Data logging Custom data storage and analytics reporting Alerts and notifications Text or app-based alerts for out-of-spec conditions

Utilities and Infrastructure

Utility Customization Hot liquor tank Sized to support mash and sparge water needs Glycol system Sized for fermenter and brite tank cooling loads CO2 system Match tank size, pressure and purity for carbonation method Steam system Boiler, piping, valves, and insulation sized for vessels Grain handling Conveyors, mills, storage bins and silos designed for recipe needs Clean-in-place Automated CIP balls, spray balls, pumps and chemical dosing Wastewater Sloped floors, collection system, pumps and treatment sized for volumes Electrical Panel, cables and outlets rated for all equipment loads

Careful selection of each brewhouse component based on brewing goals enables maximum quality and consistency between batches.

Explore more:
Eco-Friendly Ultrasonic Cold Sealing Banding Machine ...
How Drilling Rigs Work: Your Top Questions Answered!
Key Questions to Ask When Understanding How Does A Drilling Rig Work

Link to YME

Applications of customized beer brewing equipment

Customized brewing equipment enables excellent control over processes for:

• Craft breweries &#; Unique recipes, seasonal offerings, specialty ingredients
• **Production breweries **- Consistent flagship and year-round beers at scale
• Taproom microbreweries &#; Small batches for on-premise consumption
• Alternate fermentables &#; Wine, cider, mead, kombucha, tea-based brews
• Research and development &#; Pilot batches, experimental techniques
• Beverage programs &#; Breweries at restaurants, hotels, campus dining halls
• Contract brewing &#; Equipment rented out for use by various clients

With the right expertise, customized equipment can be designed to handle the specific needs of any brewing operation.

Custom Brewhouse Design Specifications

Key parameters and standards to consider when engineering a customized brewhouse setup:

Vessels and Tanks

• Volume &#; match batch and production size
• Height to diameter ratio &#; optimize for workflow
• Material &#; stainless steel grade and finish
• Wall thickness &#; structural integrity
• Insulation &#; reduce heat loss
• Sight glasses &#; shape, size, location
• Smooth interior &#; reduce accumulation
• Slope &#; facilitate drainage
• Valves &#; types, sizes, placement
• Tri-clover connections &#; international standard
• Level sensors &#; types, redundancy

Piping and Pumps

• Pipe types &#; stainless, PVC, food-grade plastic
• Pipe diameter &#; optimize flow
• Valves &#; manual, actuated, sanitary
• Sensors &#; pressure, temperature, flowmeters
• Pipe slopes &#; facilitate drainage
• Pump types &#; centrifugal, positive displacement
• Pump controls &#; VFD, pressure regulating

Controls and Automation

• PLC models &#; features, I/O, redundancy
• SCADA software &#; optimize interface
• Actuators &#; pneumatic, electric
• Sensors &#; accuracy, precision, redundancy
• Motors &#; efficiency, access, wiring
  -Operator interface &#; intuitive controls
• Reporting &#; data logging, batch records
• Communication bus &#; fieldbus, ethernet

Electrical and Utilities

• Power &#; voltage, phases, amps per circuit
• Panel &#; size, materials, redundancy
• Wiring &#; gauge size, separation, color coding
• Lighting &#; fixtures, switches, placement
• Ventilation &#; directional air flow, HEPA filters
• Water &#; inlet types, backflow prevention
• Steam &#; boiler type, pipes, insulation, traps
• Glycol &#; chiller sizing, heat exchanger selection
• CO2 &#; tank size, purity, distribution

Following relevant codes and standards ensures the brewhouse will perform safely, efficiently and reliably long term.

customized beer brewing equipment Suppliers and Pricing

Many equipment manufacturers specialize in fully customized brewhouse design, fabrication and installation. Typical suppliers include:

Brewhouse Suppliers

Company Location Pricing JV Northwest Canby, Oregon, USA $$ to $$$ Craftwerk Brewing Systems Calgary, Canada $$ to $$$ Premier Stainless Systems Escondido, California, USA $$$ Malt Handling Buffalo, New York, USA $ to $$ Rolec Prozess & Brautechnik Panschwitz-Kuckau, Germany $$$$ Canadian Brewing Equipment Surrey, Canada $ to $$$

Pricing Legend

• $ = Under $50,000
• $$ = $50,000 to $150,000
• $$$ = $150,000 to $500,000
• $$$$ = Over $500,000

Pricing varies widely depending on degree of customization, batch size, materials and automation. Get quotes from multiple vendors once system parameters are defined.

Installation and Operation of customized beer brewing equipment

Installing and operating a customized brewhouse system requires planning and training:

• Work with equipment supplier to plan delivery, unloading, space requirements, utility connections and installation sequence.
• Obtain necessary permits and pass inspections by relevant authorities before starting operation.
• Clean and sanitize entire system thoroughly prior to first use.
• Train staff thoroughly on operating procedures for all equipment components.
• Follow manufacturer instructions for use of any automated systems and specialty equipment pieces.
• Develop detailed standard operating procedures and recipes optimized for the new equipment.
• Monitor initial batches closely to identify any tweaks needed to balance yield, quality and taste.
• Implement a preventative maintenance schedule and routine calibration of sensors and instruments.
• Document any issues during equipment warranties and work with suppliers as needed.

Taking the time to properly install and learn customized equipment results in years of optimized performance and great beer.

Maintenance of customized beer brewing equipment

To sustain optimal performance, customized brewing equipment requires ongoing maintenance:

Daily/Weekly

• Visual inspections of vessels, pipes, valves, pumps and sensors
• Check for leaks, clogs, unusual wear or corrosion
• Test operation of valves and pumps
• Confirm gauges and sensors are reading accurately
• Inspect gaskets and seals during cleaning
• Lubricate parts like pumps as needed

Monthly

• Inspect fasteners and sockets for tightness
• Confirm proper sensor, actuator and relay operation
• Test emergency stop functionality
• Check calibration of sensors and measurement devices
• Validate control sequences and settings
• Review logged data for any out of range trends

Yearly

• Thorough deep cleaning and passivation of all stainless steel
• Full calibration check and adjustment of instruments
• Update control system software and security
• Pressure test vessels, piping and connections
• Hull cleaning of steam boilers and kettles
• Check shaft alignment on pumps and motors
• Comprehensive inspection by service technician

Following prescribed maintenance schedules optimizes uptime and extends the usable life of the equipment.

Choosing a customized beer brewing equipment Supplier

Several criteria to consider when selecting a supplier of customized beer brewing equipment:

Experience

• Years of experience designing and building brewhouse systems
• Reference installations of similar size and complexity
• Proven reputation in the craft brewing industry

Offerings

• Provide complete brewhouse packages or à la carte components
• Flexibility to accommodate special requests and budgets
• Wide selection of equipment brands and options to choose from

Services

• Handle design, fabrication, delivery, installation and training
• Available for ongoing technical support after installation
• Offer extended warranty and maintenance contracts

Quality

• Use high-grade stainless steel and components
• Robust quality control procedures
• International manufacturing standards certification

Value

• Competitive pricing for different batches and features
• Customizable options provide cost-effective flexibility
• Energy efficiency taken into account during design

Finding the right partner ensures a brewhouse optimized for a brewery&#;s unique needs and long-term success.

Pros and Cons of customized beer brewing equipment

Pros

• Fine-tuned for specific production goals
• Flexibility for special processes and recipes
• Advanced automation capabilities
• Efficient workflows and space usage
• Cost savings versus pre-made systems
• Unique aesthetics and branding
• Pride of a custom-crafted brewhouse

Cons

• Requires significant upfront planning
• Higher upfront capital costs
• Relies heavily on supplier expertise
• May need tweaks after installation
• Lead times can be lengthy
• Less standardized for troubleshooting
• Resale value harder to predict

For many brewers, the benefits of customization outweigh the extra effort and costs required.

Conclusion

Customizing beer brewing equipment enables meticulous control over each production phase and ingredient. With careful planning and selection of components, brewers can engineer brewhouses fine-tuned to their specific recipes, batches and brewing philosophies. Finding an experienced equipment partner simplifies the process of achieving unique and efficient brewhouse designs. The ability to customize every vessel, valve, pump, and control system results in years of optimized brewhouse performance and exceptional beer.

FAQ

What are the main benefits of customized brewing equipment?

The main benefits are optimizing the system for your specific production goals, batch sizes, space constraints, and brewing processes. This customization provides more precise control and efficiency versus an off-the-shelf brewhouse.

What factors should you consider when designing a custom system?

Key factors are brewing volume, floor space, power utilities, automation level, materials, budget constraints, aesthetics, and flexibility to accommodate future growth or changes.

What are the core brewhouse vessels that can be customized?

The mash tun, lauter tun, brew kettle, fermenters, brite tanks, and hot liquor tank are all commonly customized to match specific needs. Piping, pumps, automation, and utilities can also be tailored.

What standards apply to commercial brewhouse design?

Brewhouses must meet food safety standards for materials and construction. Electrical, plumbing, ventilation, and wastewater codes also apply. Many suppliers adhere to ASME or ISO quality standards.

How much does a 10 barrel customized brewhouse cost?

A fully customized 10 barrel brewhouse typically ranges from $150,000 to $500,000 depending on materials, automation, and accessories chosen. Quotes from multiple vendors is recommended.

What maintenance is required on customized equipment?

Daily inspections, weekly operation tests, monthly calibrations and sensor validations, and yearly deep cleaning and preventative maintenance are best practices.

How can you evaluate and select a good brewhouse equipment supplier?

Look for years of proven experience, recommendations, flexible and inclusive offerings, quality manufacturing and materials, services like delivery and installation, and competitive pricing.

What are the downsides to a customized brewhouse?

The main limitations are higher upfront costs, longer lead times, reliance on the supplier&#;s expertise, and difficulty predicting resale value. Ongoing tweaks may be needed as well.

What types of breweries benefit most from custom-built systems?

Craft breweries desiring unique recipes and specialty brewing processes benefit greatly from customization. Highly automated custom brewhouses also suit large production breweries.

Know More Brewing equipment