Pyrotek's SIVEX® ceramic foam filters (CFF) are used to filter and clean aluminium used for beverage can applications, aircraft alloys and other premium aluminium applications. They are a proven, cost-effective way to remove inclusions from aluminium melts.
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CFFs offer a practical and cost-effective alternative to existing systems used in the casthouse such as deep bed technology and furnace treatments involving porous plugs and gas fluxing. Pyrotek's high-performing SIVEX filters are available in various sizes and grades to improve melt quality and ensure that optimal filtration efficiency is achieved. Pyrotek also offers systems, such as the SIVEX filter box filtration system.
Ceramic foam filters are composed of phosphate-bonded, high-purity aluminia that gives each filter cell a high surface area. This high surface area allows the filter to attract inclusion particles much smaller than the cell itself. The reduced cell size leads to a decrease in the metal flow rate, which increases the amount of molten metal in the recommended velocity range. Cell dimensions are tightly controlled in the manufacturing process, leading to consistent filter performance. The filters are available in sizes from 17.866 centimetres (726 inches) and in filter grades of 10 to 100.
Installation and maintenance of the filters is simple and can be incorporated into any in-line process system. Alloy changes are easy to perform and there are standardized blue preheat dots on all filters.
CeramSource, Inc. offers a complete line of TaoFil ® ceramic foam filters for different kinds of metallurgical applications. The reticular shape of the foam filter provides a thorough and deep filtration to remove impurities in molten metal stream. ToaFil ceramic foam filters have excellent ability to resist high thermal shock while maintaining efficient filtration. They are widely used in sand, investment, shell and permanent molds for both ferrous and non-ferrous alloy filtration operations. Typical applications of TaoFil foam filters are categorized as follows:
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TaoFil FCF-1: for steel cast industry -Temperature: °F
TaoFil FCF-2: for iron cast industry -Temperature: °F
TaoFil FCF-3: for non-ferrous alloy and aluminum industry -Temperature: °F
In order to get a good quality product, removing the inclusion becomes necessary. Liquid metal filtration through a ceramic media is an efficient way to clean the metal. Different types of ceramic media are used in-line in foundries, such as, ceramic foam filters, porous tube filters, bonded ceramic filters, and deep bed filters. (Wiki)
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