The Benefits of Using 144 Cell Solar Panel

If you're looking to switch to solar, you may wonder if you have enough space to install the panels. This is a valid concern - solar panels are pretty big! Most home solar panels are about 5.5 feet x 3 feet and weigh roughly 40 pounds each.

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Most of the time, you won't see the size of solar panels expressed in feet. Instead, you'll see it's listed as the number of solar cells within a panel, with the most common solar panel sizes being 60-cell and 72-cell.

Let's take a closer look at the difference between these solar panel sizes and how to pick the right one for your home.

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How to measure solar panel size

When you look at a solar panel, you’ll see it’s made up of small squares. Those squares are called solar cells, and they're the part of the panels that turn sunlight into electricity.

You'll see the size of a solar panel described by how many cells it has. 60-cell panels are usually laid out in a 6 by 10 grid and are the most popular option for home solar installations. You’ll typically find that 60-cell solar panels have output ratings between 350 and 400 watts and efficiency ratings between 17% and 19%.

72-cell panels, on the other hand, are usually arranged in a 6-cell by 12-cell grid. Because 72-cell panels hold more cells, they are bigger and can produce more solar power, making them popular for commercial installations. 72-cell panel wattage usually sits around 415 to 450 watts, but they can get into the 460-watt range. Their efficiency ratings are typically between 18% and 21%.

Solar panel dimensions and weight

Many people want to know the physical size of solar panels, not just how many cells the hold. The average 60-cell solar panel is about 65 inches by 39 inches, or 5.4 feet by 3.25 feet, and weighs around 40 to 50 pounds. The actual dimensions will vary from panel to panel, so we’ve listed a few for some of the most popular 60-cell panels on the market:

72-cell panels are larger, about 80 inches by 40 inches and about 1.5 inches tall. This works out to just about 6.5 feet by 3 feet for 72 cell panels, give or take a few inches. 72-cell modules generally weigh around 50 pounds. Here are the dimensions for 72-cell panels offered by top brands:

Pros and cons of 60-cell and 72-cell solar panels

Here’s a brief breakdown of the pros and cons of each panel size.

How big are portable solar panels?

Once solar panels are installed on your roof, you don’t have to think much about their size anymore. 

But, with portable off-grid panels, solar panel size is one of the most important things to consider. Your RV might only have a small amount of roof space, or you might want something you can carry around and set up outside your campsite!

Because portable solar panels are made for travel, they tend to be smaller and have about 40 cells as opposed to 60. 200-watt portable panels are around 5 feet by 2 feet. 

You could also opt for flexible solar panels, which also measure about 5 feet by 2 feet. But flexible panels can bend and are much thinner than crystalline panels, so they’re easier for storage.

The flexible panel sold by Renogy, a popular portable solar brand, has 72 cells, but they’re smaller than the ones used in typical commercial panels. The panel is also substantially lighter, weighing just 10.8 pounds!

Folding solar panel kits are also an option for portable use. Foldable panels can be small enough to fit in your backpack, or large enough to power your RV - there's a wide range of options out there.

Factors that are more important than solar panel size

There are many factors that you should consider before the size of your solar panels, like solar panel efficiency and solar panel warranties. 

Solar panel efficiency

Solar panel efficiency is the percentage of light that strikes the surface of a panel that is converted into usable electricity. Modern solar panels have efficiencies that range from around 17% up to 22.8% in some premium models.

Highly efficient panels take up less space, which will allow you to fit more panels on your roof.

Solar panel warranties

There are two types of warranties that cover solar panels.

The first is the product warranty. This is the period during which you can ask the manufacturer to replace the solar panel should any problem arise. Nowadays, a product warranty of 12 years is standard, but more brands are starting to offer product warranties of 25 years.

The second type of warranty is a performance guarantee. Most mainstream panels have a 25-year production warranty, guaranteeing the panel will produce a certain level of output at every stage of the panel’s life. From the date your panels are installed up until the 25-year mark, the minimum guaranteed output of your panels will gradually decrease.

You can expect an output of close to 100% for year one, gradually down to between 80 and 92 percent for year 25. This loss in output is technically known as solar panel degradation. Some solar panel manufacturers, such as Canadian Solar, even offer a 30-year performance warranty on certain panel models.

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How to find the best solar panel size

The easiest way for homeowners to figure out the best solar panel size for their needs is to work with a dedicated solar installer. Solar installers will size your system based on your energy needs, coupled with your available roof space and the sunlight in your area. They can recommend a system size that can fit on your roof and reduce or eliminate your electric bill. 

Half-cut solar cells are rectangular silicon solar cells with about half the area of a traditional square solar cell, which are wired together to make a solar module (aka panel). The advantage of half-cut solar cells is that they exhibit less energy loss from resistance and heat, allowing manufacturers to increase total efficiency of the solar panel.

Half-cut cells also allow a solar panel to be wired into two individual halves, allowing one half to maintain full performance even when the other half is shaded. This design was pioneered by REC Solar in , and has since become the standard of the industry for most major manufacturers.

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Let’s dig deeper into how half-cut cell PV modules work, why their design improves the performance of standard solar panels, which manufacturers use them, and the potential future of the technology.

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How do half-cut solar cells work?

Half-cut solar cell technology increases the energy output of solar panels by reducing the size of the cells, so more can fit on the panel. The panel is then split in half so the top operates independently of the bottom, which means more energy is created - even if one half is shaded.

That’s the general overview - below, we break the process down.

Traditional monocrystalline solar panels usually have 60 to 72 solar cells, so when those cells are cut in half, the number of cells increases. Half-cut panels have 120 to 144 cells and are usually made with PERC technology, which offers higher module efficiency. 

The cells are cut in half, very delicately, with a laser. By cutting these cells in half, the current within the cells is also halved, which essentially means that resistive losses from traveling energy via current are reduced, which, in turn, equals better performance.

Since the solar cells are cut in half, and are thereby reduced in size, they have more cells on the panel than traditional panels do. The panel itself is then split in half so that the top and bottom portions operate as two separate panels - generating energy even if one half is shaded. 

The key to half-cut cell design is a different method of “series wiring” for the panel, or the way the solar cells are wired together and pass electricity through a bypass diode within a panel. The bypass diode, indicated by the red line in the images below, carries the electricity that the cells generate to the junction box. 

In a traditional panel, when one cell is shaded or faulty and does not process energy, the entire row that is within the series wiring will stop producing power. 

For example, let’s take a look at the traditional 3-string series wiring method:

With the traditional full cell string series wiring, shown above, if a solar cell in Row 1 does not have ample sunlight, every cell within that series will not produce energy. This knocks out a third of the panel. 

A half-cut, 6-string solar panel works a bit differently: 

If a solar cell in Row 1 is shaded, the cells within that row (and that row only) will stop producing power. Row 4 will continue to produce power, generating more energy than a traditional series wiring because only one-sixth of the panel has stopped producing power, instead of one-third. 

You can also see that the panel itself is split in half, so there are 6 total cell groups instead of 3. The bypass diode connects in the middle of the panel, instead of on one side like the traditional wiring above. 

What are the advantages of half-cut cells?

The advantages of half-cut cell panels are numerous.

They improve the power output and performance of solar modules because they offer a higher shade tolerance due to their unique wiring system. This means that if your home has some trees that cast shade onto your roof at certain times during the day, your entire solar panel will not be unusable, like it would with a traditional solar panel. 

Another benefit is the fact that they usually offer a higher wattage than traditional panels, even up to 380 watts for the REC Alpha versus traditional 250 watt solar panels, meaning they produce more power per square foot.

Additionally, the effects of hot spots are less severe on your solar panels with half-cut cells. Hot spots are the shifting of excess heat on a panel, say from a very hot part to the shaded, cooler section. With a half-cut cell, hot spots will not be as damaging because there are more cells to spread the excess heat to.

Half-cut cells also reduce power loss suffered by traditional panels by reducing internal resistance. Internal series resistance occurs just by the nature of energy traveling through the panel via electric current. But because solar cells are cut in half, there is less current generated from each cell, meaning less resistive losses.

Although half-cut cells offer many advantages, they are more expensive because they are more challenging to manufacture, with increased soldering steps and laser cutting. Ultimately, it is up to you to decide if the overall benefits make the increased cost worth it.  

Which manufacturers use half-cut cell modules?

Ever since REC Solar pioneered half-cut cell technology, many solar companies have followed suit. Some of the more well-known manufacturers are Panasonic, Trina Solar, Q CELLS, Jinko Solar, and LONGi Solar panels.

If you are interested in half-cut cell solar panels, work with your installer to find the best option for your specific roof’s solar installation. Whichever option you choose, traditional versus half-cut, going with a reputable manufacturer and trustworthy local installers is your best option. 

Are half-cut panels the future of solar?

Half-cut cells are really great for improving the solar power energy yield of panels, but they are more challenging to manufacture. This makes it hard for traditional manufacturers to switch to producing half-cell solar modules, it is not as simple as just adding half-cut cells to a production line. 

In many cases, traditional solar panels can still work for you, like if your roof has ample sunlight throughout the day.

But if you need every ounce of energy you can get because you live in a shady area or you want to maximize your net metering benefits, half-cut cells make sense. Ask for half-cut cells if you have a small surface area that needs to generate all the solar power it can. Otherwise, you should be fine with traditional panels even if you might need a few more of them on your roof. 

Perhaps when the manufacturing of half-cut cells becomes more streamlined and easier to adopt, they will become cheaper and more widespread. Your solar installer will help you decide if half-cut cells are the right choice for your rooftop solar array. 

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