Buy Hose Crimping Machines:
3 Tips You Must To Know!
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This is a complete guide to hydraulic crimping machines for users and potential buyers.
In this new article, you will know below knowledge, you can click the title to jump to the related chapter:
Tip 1 #: What is hydraulic hose crimping machines?
Hydraulic hose crimping machine is a kind of equipment for crimping and swaging, it is mainly used to fabricate the hydraulic hose assembly, so it is also known as &#; hose crimping machine&#; or &#; hydraulic hose crimper&#;.
In general, the working principle of the crimping machines is to convert the electric power, fluid power to the crimping force, &#;some crimpers designed with air-operated or hand operated)
the force enough to change the shape of the steel tube, can form a solid bond between the metal and workpiece.
There are various crimping machines to offer multiple services, most of them are used for repairing the hydraulic hose and industrial hoses, some workshops use a crimper to swage metal pipe. You may don&#;t know, some crimping machines can support to press the air suspension and wire rope.
In daily life, you will see the crimper machines in a hydraulic hose assembly workshop or in a hydraulic repair mobile service van, even at a construction site.
The service location and crimping workpiece lead to the crimper also have categories, such as manual hose crimping machine, portable crimping machine, series production hose crimping machine.
Below are some styles we often see
You may be dazzled by these picturers of crimpers, don&#;t worry, even the appearance and design of the crimping machines from different brands are not the same, but the function and working principle are similar.
The following we will teach you how to use them.
Tip 2 #: How to use the hose crimping machines?
In this chapter, we will learn the correct method to operate some common hose crimping machines. For more visuals to know the process, we use some videos to display.
If you are confused with how the hydraulic hose crimper works, or you are a novice to operate a crimping machine, the below content will help you a lot.
We should have a basic concept about the process of fabricating a hydraulic hose assembly. Let&#;s have a quick overview:
- Choose the hose you need to crimp, use a cutting machine to get the right length, clean the inner fragment of the hose.
- Pick the matched hydraulic fittings and ferrules, it is important.
- Make sure the insertion depth of the fittings, mark a line around the surface of hoses, then mount the fittings to the hoses until the ferrule aligned with the mark.
- Check the crimping range of the crimper you use, select the suitable crimper die, you could follow the reference sheet from the machine.
- Turn on the machine, adjust the vernier dial to the size you need, hold the hose into the machine, the crimping pross only need few seconds.
- Don&#;t forget to measure the diameter of the hose after crimping.
Note, whenever you begin the project, you&#;d better ensure you have worn the protective gloves and safety goggles.
We list 3 videos of frequently-used machines, instead of text description, the video will be more efficient to show us how to use the hydraulic crimping machine.
These 3 types of crimping machines from different brands, the videos present 3 different types of operations, I believe you must benefit from at least one of them.
The first type, Hydrocrimp electric hydraulic hose crimper model, suitable for workshop, the most common use style.
The second type, manual operated hose crimper, the model in the video is finnpower P16HP.&#;Get the similar model in half price&#;
The third type, parker crimper, is a popular style in the US, this video shows a whole process of crimping hoses, the operation method is suitable for same-style crimpers.
Which one is your favorite style?
If you know enough about the crimper machine, you are planning to buy a suitable hose crimper, the next chapter must be useful for your market survey.
Tip 3 #: How to buy a cheap and durable crimping hose machine?
Everyone hopes to avoid making a wrong decision when the merchandise costs a lot of money, as you know, the price of a hose crimping machine is not cheap.
When you purchase a crimping machine from a famous brand, the cost of a 2 inch hose crimper is not lower than USD .00, the price enough to buy 7 pieces of the lastest IPHONE 11 PRO.
However, you can use under half of the price, buy the almost same equipment in a legal way. In this chapter, we will guide you on how to buy a durable hydraulic crimper machine at cheap price, what&#;s more, you will know how to distinguish if the machine is in good quality, avoid to just go for a cheaper price but get a terrible product. Let&#;s begin&#;
If you have the experience of importing stuff, you should know the cost of these goods is far below your local price. So, why not try to import a hose crimper from abroad.
If you don&#;t know how to import goods from oversea, you can try to learn it. You just need to send an inquiry to the seller, then choose a way of transportation, if you make the purchase order, after paying, just wait for your goods to arrive&#;maybe 30 days), that&#;s a simple process. Tip#: Find a cargo agent that will help you a lot with the whole process.
Contact us to discuss your requirements of hose skiving machine. Our experienced sales team can help you identify the options that best suit your needs.
In other words, there are suppliers that can produce a good quality hydraulic machine in these places, but you don&#;t know how to find them and distinguish their quality.
The most direct way is to use google, but please remember, when you find the hydraulic crimping machine for sale, don&#;t buy the cheapest one, especially it has a price you can&#;t imagine meanwhile the appearance is inferior.
Many buyers think the quality from Asia almost same, so they take a long time to compare the price, but consider few about the quality. Please trust me, if you use a very low price to get a crimping machine&#;it will spend you more time and energy to maintain, besides, the working life also not satisfactory.
Hydraulic crimping machine is equipment, not the raw material. I mean the suppliers can reduce the cost from many aspects when they produce and assemble a hydraulic hose crimper, some of these aspects affect the quality directly.
Low prices mean low costs. A machine is made of lots of materials and parts, for controlling the costs, the producer can use low-quality parts to get the competitive edge of the sale price. But the performance of these parts and material is disappointing.
Sometime, you may find two similar looking hose crimper machines, but the prices are far away, it is very interesting. Here are some tips, when you ready to buy hose crimping machines, they must be useful.
Firstly, check the key parts. Hydraulic crimping machine includes a hydraulic system, so the magnetic valve, electrical circuit, oil seal, pump, oil line design, motor and other key parts are very important. You may don&#;t understand these details, the supplier will also have the right to keep the confidentiality, they can use the cheap parts so that offer you a cheap price.
Even two equipment looks the same, but different key parts bring a totally different performance and price, that&#;s why you get a cheaper but poor quality crimping machine. If most key parts of a hose crimper machine are from cheap unknown brands, how do you believe it will have a long time service life?
Tips#: The magnetic valve and electrical circuit can be checked directly via the product image, if the parts come from famous brands, at least they prove the machine deserves a good price and better quality.
Secondly, know the production process and raw material. When you shopping online, although it is hard to figure out this point, the excellent supplier would like to show you their advanced production process and the better raw materials they use.
If a supplier uses the high grade lathe to produce the parts, even the lathe is expensive, but it can reduce the defective rate, increase the precision of hose crimping machines. The better material can ensure the hose crimper dies has sufficient rigidity, avoid to be out of shape. All these details are hidden costs but can be easily ignored by buyers. So why even two machines look the same, but the details and price will totally different.
Tips#: The hose crimping machine head can be made by a different technology, the cost is far different, you can check the surface and appearance of the head, if it looks like cutting from an iron tube then that&#;s a backward technology.
Thirdly, the accessories come with the machine. When you get a quotation, you should figure out how many accessories included in the price. Some suppliers may quote the crimping machine and accessories separately, so the price will be cheaper in the first quotation.
Tips#: Remember to ask the supplier if the quotation includes dies or other accessories.
Fourthly, the appearance. Sometimes, details show the ability of a company.If the appearance and details look low grade, then don&#;t try to look forward to good quality and performance
Even there are plenty of aspects that can make you know the quality of a crimping machine, I think the above four tips are more easily to achieve when you buy them online.
If you still think the price is most important, I still recommend you consider about the quality, don&#;t choose the cheapest hose crimping machine. Because the cheapest machine may have a malfunction in a short time, you have to spend a lot of money to repair it. You should know, the time and energy you cost may be more expensive, and you have no idea about how many problems will happen in one year.
In conclusion, find a reliable aboard manufacturer, select the importing way, buy the cheap and durable hydraulic crimping machine.
In the next article, we will talk about the common breakdowns of the hose crimping machine, and teach you how to repair the crimping machines, there are many useful techniques you should know, don&#;t miss it&#;If you love the content, send the to , share your opinion to us&#;
Regarding hydraulic systems, ensuring proper functionality and safety is crucial. One often overlooked aspect is skiving hydraulic hoses.
In this comprehensive guide, we&#;ll dive deep into the world of skiving hydraulic hoses, covering techniques, importance, and practical insights. Whether you&#;re an industry expert or just curious, this article will provide you with valuable information.
What Is Skiving Hydraulic Hose
Skiving hydraulic hose is a process in which a specific portion of a hydraulic hose&#;s outer layer is removed or peeled back. This procedure is performed to expose the steel wire reinforcement within the hose. The exposed steel wires are typically covered with a layer of rubber or other material, and skiving is done to create a clean and secure connection point for hydraulic fittings or couplings.
The term &#;skiving&#; may sound unfamiliar, but it&#;s essentially like peeling the outer layer of an apple to get to the juicy part. In the context of hydraulic systems, it&#;s about getting rid of the exterior rubber or protective layer to reveal the inner steel reinforcement. This exposed steel surface ensures a robust and dependable connection with hydraulic fittings, which is vital for the efficient and safe operation of hydraulic machinery and equipment.
Skiving hydraulic hoses is essential for several reasons. Firstly, it facilitates a stronger bond between the hose and the fitting, reducing the risk of leaks. A well-skived hose connection can handle high-pressure hydraulic fluid without any issues, preventing costly downtime and safety hazards. In summary, skiving hydraulic hose is a fundamental process in hydraulic systems to ensure reliability, durability, and safety.
Here is a video showing you about skiving hydraulic hose.
Why is Skiving Necessary?
Skiving is necessary in the context of hydraulic systems for several important reasons:
- Enhanced Adhesion: One of the primary reasons for skiving hydraulic hoses is to improve the adhesion between the hose and the fittings or couplings. When you skive a hose, you remove the outer layer, exposing the steel wire reinforcement. This clean, bare steel surface allows for a much stronger bond when the fitting is attached. The result is a secure and leak-free connection.
- Reduced Risk of Leaks: In hydraulic systems, even the tiniest leak can lead to significant problems. Skiving ensures that there are no imperfections or obstacles between the hose and the fitting. This minimizes the risk of leaks, which can be costly and potentially dangerous.
- Improved Performance: Skiving contributes to the overall performance of the hydraulic system. A properly skived hose connection allows for efficient and consistent fluid flow. This is crucial for the smooth operation of hydraulic machinery, as any restriction or leakage can lead to a loss of power and efficiency.
- Durability: Skiving plays a vital role in enhancing the durability of hydraulic hoses and their connections. By creating a strong, secure bond, skiving helps hoses withstand the high pressures and constant movement common in hydraulic applications. This results in longer-lasting hoses and reduced maintenance requirements.
Skiving is necessary to ensure that hydraulic hoses perform at their best, maintain their integrity, and provide a secure, leak-free connection. It&#;s a fundamental step in hydraulic system maintenance and safety.
When it comes to hydraulic hoses, two common terms you&#;ll encounter are &#;skive&#; and &#;no-skive.&#; These terms refer to the methods used to prepare the hose for attaching fittings or couplings. Let&#;s explore the differences between skive and no-skive hydraulic hoses.
Skive Hydraulic Hose:
A skive hydraulic hose is one where a portion of the outer layer of the hose is removed or &#;skived&#; to expose the steel wire reinforcement. This exposed steel surface is crucial for creating a strong and secure connection with the hydraulic fittings. Here are the key points to consider with skive hoses:
- Advantages:
- Stronger Bond: Skiving creates a clean, bare steel surface for the fitting to attach to, resulting in a robust connection with excellent adhesion.
- Leak Prevention: Skiving reduces the risk of leaks since there are no obstructions or imperfections in the connection.
- Disadvantages:
- Requires Skiving: As the name suggests, skive hoses need the skiving process, which involves additional equipment and labor.
- Potential for Human Error: The quality of the skive can vary depending on the operator&#;s skill, potentially affecting the connection&#;s quality.
No-Skive Hydraulic Hose:
No-skive hydraulic hoses, on the other hand, are designed to be used without the skiving process. They come with a hose cover that is compatible with attaching fittings directly. Here&#;s what you need to know about no-skive hoses:
- Advantages:
- Convenience: No-skive hoses are more straightforward to work with since they don&#;t require skiving. This can save time and labor costs.
- Consistency: The hose cover is designed for direct attachment to fittings, ensuring a consistent and reliable connection.
- Disadvantages:
- Limited Pressure Range: No-skive hoses may have limitations in terms of the maximum pressure they can handle compared to skive hoses.
- Compatibility: You must ensure that the hose cover and fittings are compatible to achieve a secure connection.
In summary, the choice between skive and no-skive hydraulic hoses depends on your specific application, budget, and the level of convenience and performance required. Skive hoses offer superior adhesion and are suitable for high-pressure applications but involve additional steps. No-skive hoses are more convenient but may have pressure limitations and require careful selection of compatible components. The right choice will depend on your particular hydraulic system needs and requirements.
The Skiving Process
Tools and Equipment
You&#;ll need specialized tools, including a skiving machine or handheld skiving tools to skive a hydraulic hose. These tools make the process efficient and precise.
Steps to Skive a Hydraulic Hose
Skiving a hydraulic hose is a precise process that involves removing a portion of the outer layer of the hose to expose the steel wire reinforcement underneath. This procedure is vital for creating a strong and secure connection with hydraulic fittings or couplings. Here are the steps to skive a hydraulic hose:
- Measure and Mark:
- Begin by measuring the length of the hose that needs to be skived. Use a tape measure or a ruler to ensure accuracy.
- Once measured, mark the hose with a pencil or a marker at the specific point where you intend to make the cut. This mark will guide you during the skiving process.
- Cut the Hose:
- Using a sharp utility knife, hose cutter, or a specialized hydraulic hose cutting tool, make a clean and straight cut at the marked point. It&#;s essential to ensure that the cut is even and precise to achieve a secure connection.
- Prepare the Skiving Machine:
- If you have access to a skiving machine, set it up according to the manufacturer&#;s instructions. Ensure that the machine is clean and well-maintained for optimal performance.
- Skiving Process:
- Place the cut end of the hose onto the skiving machine, ensuring that it&#;s securely positioned.
- Align the hose with the skiving tool on the machine. The tool is designed to remove the outer layer of the hose.
- Activate the skiving machine, typically by turning a handle or engaging a motor, depending on the machine type. The machine will rotate the skiving tool.
- As the tool rotates, it will gradually shave off the outer layer of the hose, exposing the steel wire reinforcement underneath.
- Pay close attention during this step to avoid over-skiving, which could compromise the hose&#;s integrity.
- Inspect and Clean:
- After skiving, carefully examine the skived portion to ensure it&#;s clean and free from any debris, rubber particles, or irregularities.
- Use a clean cloth or compressed air to remove any remaining particles from the skived area.
By following these steps, you&#;ll successfully skive a hydraulic hose, creating a clean and secure surface for attaching hydraulic fittings or couplings. Proper skiving is essential for maintaining the integrity and functionality of your hydraulic system, ensuring it operates efficiently and safely. Always adhere to safety guidelines and manufacturer recommendations when using skiving machines and tools.
Advantages of Skiving Hydraulic Hose
Improved Connection
Skiving ensures a clean and solid connection between the hose and fittings. This minimizes the risk of leakage and enhances the efficiency of the hydraulic system.
Enhanced Durability
A properly skived hydraulic hose is more durable and long-lasting. It can withstand the rigors of hydraulic applications without premature wear and tear.
Increased Safety
The secure connection achieved through skiving promotes safety by preventing unexpected hose failure, which can lead to accidents and costly downtime.
FAQs
Is skiving required for all hydraulic hoses?
Skiving is not necessary for all hoses, but it is highly recommended for a secure and leak-free connection.
Can I skive a hydraulic hose manually?
Yes, you can skive a hydraulic hose manually using handheld skiving tools, but it&#;s essential to follow the correct procedure.
What are the consequences of not skiving a hydraulic hose?
Failing to skive a hose may result in poor connections, leaks, and reduced hydraulic system performance.
Can I reuse skived hydraulic hoses?
Reusing skived hoses is generally not recommended, as it may compromise the integrity of the connection.
Are there any safety precautions when skiving hydraulic hoses?
Always follow safety guidelines when using skiving machines to prevent accidents and injuries.
Where can I find reliable skiving tools?
You can purchase skiving tools from reputable hydraulic equipment suppliers.
Conclusion
In the world of hydraulic systems, skiving hydraulic hoses is a critical step to ensure the efficiency, safety, and longevity of the system. With the proper skiving techniques and the right tools, you can create secure connections that will stand the test of time.
Whether you&#;re a seasoned professional or a curious enthusiast, this guide has equipped you with the knowledge to master the art of skiving hydraulic hoses.
For more information, please visit expansion joint manufacturer.
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