WHAT ARE THE FLEX (FLEXIBLE) CORRUGATED STAINLESS STEEL HOSES AND HOSE FITTINGS USED FOR?

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Flex (flexible) stainless hoses have been serving us in miscellaneous areas such as combis and cookers in our houses, meters at the entrances of our flats, fountains, armatures and decorative indoor gas installations, which is getting popular day by day. In other words, they keep their distance but in reality, are very close to our lives and safety, for decades, thanks to its ease of installation and use, and long-lifetime against the corrosion.

Apart from these, flex hose (pipe) are used for general water installations, solar systems, boilers, and fan coil systems, Thanks to its flexible and corrosion resistant structure, they are preferred for all of the systems where difficult & time consuming adjustments vibration and corrosion are desired to be eliminated, and easy & fast installation is needed. KAS company is a wholesaler manufacturer of stainless flexible steel hoses produced in Turkey.

The main fluids flowing through them are natural gas and hot/cold water.

Stainless flex hoses (ss flex hose) are manufactured from special stainless sheet strips having the content stated in TSE and EN ISO European standards. Several material types are referred to in the relevant standards. So in order to explain the issue simpler, we will mention only the common types, known as 304/304L, 316/316L

The stainless hoses have a melting point of approximately - degrees Celsius (&#;C). Therefore, they are very resistant against a possible fire.

The outer coatings (tube) have no fire-preventive specification. The coating is expected to protect the hose against cleaning chemicals and not to pose any breathing hazard by releasing the hazardous chemicals it contains.

CE Gas Flex Group: https://kas.com.tr/en/prod-category/en--gas-flex-group/

They must be subjected to all type of tests such as mechanical, chemical, thermal, etc. stated in the standard(s) depending on the intended use of finished products.

If the area of usage is not limited to a specific standard, the customer can request to put the product to test in conformity with TS EN flex hose general standard or any kind of special test.

The manufacturers become entitled to receive certificates from relevant institutions for the products which pass these tests successfully.
We strongly recommend the users to pay attention to these certifications with priority.

Note: In this document, we will be addressing the products as &#;hose&#; and &#;flexible hose assembly&#;. &#;Hose&#; is used for the ones without any welded fittings.

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MANUFACTURING STAGES OF FLEX HOSE

Flex Hose begins its manufacturing journey as &#;stainless sheet strip&#; which is manufactured very precisely regarding its chemical content, cutting & surface quality, smoothness, thickness, etc.

Then, it is welded on a production line uninterruptedly with any method such as TIG, Laser, Plasma, etc. and it turns into a pipe. Afterwards, it becomes a flexible hose on the same line, with its corrugations on it, via hydraulic or mechanical forming. Right after this, it is subjected to a leakage test.

If it is going to be dispatched immediately after coiling and packing, then the &#;hose&#; becomes a product, e.g. solar flex hoses. On the other hand, if it is going to be delivered as a &#; flexible hose assembly&#; it must pass through at least one of the stations mentioned below. During these processes, the semi-finished products are subjected to one or several leakage tests. In other words, each product will have been tested at least 2 times in total without any exceptions.

1- Welding the end pieces (fittings) such as nipple, coupling/sleeve (usage with union nut
&#; All kinds of flexible hose assemblies

2- Stainless steel wire braiding
&#; cooker flex

3- Annealing (For easy bending and for 100 % extensibility)
&#; Indoor gas flex
&#; Extensible flex

4- Tube (insulation) coating with transparent and opaque PVC, polyolefin/polyethylene, pvc+polyethylene foam materials
&#; Flex for Cooker Connection (Transparent PVC)
&#; Indoor Gas Flex (Opaque PVC)
&#; Flex for Combi Connection (Polyethylene/Polyolefin)
&#; Meter Connection Flex (Polyethylene/Polyolefin)
&#; Extensible Flex (Polyethylene/Polyolefin))
&#; Solar Flex (PVC+Polyethylene foam)

5- Closing
&#; Extensible Flex

TECHNICAL SPECIFICATIONS and VARIETIES OF FLEX (FLEXIBLE) HOSE

A. MATERIAL QUALITY &#; CHEMICAL CONTENT

Under the previous title, we stated that the word of &#;quality&#; does not have the same meaning with &#;qualified&#; as we use in daily life and it is rather related to the elements contained in the metal itself. In other words, it refers to material types which come into existence when the elements such as chromium, nickel, molybdenum, etc. in the raw material are available in varying ratios.

The flexible hoses are manufactured from stainless steel sheet strip. In order to call a metal &#;stainless steel&#;, it should contain at least 10.5% of chromium in it (by weight)

The stainless steels (Wikipedia: stainless steel ) are the steels which are very resistant to formation of red colored rust (ferrous oxide) that we know in general terms. However, many types of stainless steels will still corrode when they are exposed to chemically aggressive situations. In other words, it is very important for the user to select the material in conformity with the intended use or to give the necessary information to manufacturer before ordering and thus, to steer the manufacturer in the right way.

As we stated in the introduction part, we can classify the qualities of sheets used for hose production under 2 main common groups. 304 / 304L and 316 / 316L.

** 304 / 304L &#; contain 8-12% nickel and 17.5-2% chromium. They can be used in the fluids such as water, gas, etc. except for aggressive environments such as saline water, excessively humid environment, etc.

** 316 / 316 L &#; contain 10-13% nickel, 16.5-18.5% chromium and 2-2.5% molybdenum. They can be even used under aggressive conditions such as saline water, etc. and they show a very high resistant performance against corrosion thanks to molybdenum it contains.

* * The letter of &#;L&#; at the end refers to low carbon ratio. The low carbon ratio prevents the corrosions (sensitization corrosion) which may occur in the molecular structure at the time of both welding and annealing processes.

While the carbon ratio is maximum 0.08% at normal qualities, this ratio is maximum 0.03% for low carbon ratios.

B. WAVE (CORRUGATION) SECTION TYPE

There are 2 main section types such as annular and helical. The corrugations are perpendicular to hose axis in the annular type which makes it easier to install and safer to use.
Moreover, the annular type hoses don&#;t give a rise to torsional forces in case of high pressure or pressure shocks and thus, they are more resistant compared to helical hoses.
Today, the annular hoses are preferred because of these superior technical properties.

C. WAVE (CORRUGATION) TYPE

Stainless Flexible Hoses (ss flex hose) can be categorized into 3 main pitch types in conformity with their intended uses: Wide, Standard and Closed (Compressed). The number of corrugations on the hose increases so the waves become frequent as we go from wide to compressed pitch.
The compressive strengths of node types and its impacts on flexibility are given in the table below.

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As shown in the Table, the flexibility increases but the compressive strength decreases as the number of nodes increases.

(Compressed Pitch, Standard Pitch, Wide Pitch)

 

D. HOSE FITTINGS

The end pieces of flexible hose fittings such as nipple, coupling/sleeve (usage with union nut), nut, etc. can be manufactured from materials such as stainless steel, carbon steel, chrome coated, brass, chrome coated brass, etc. in conformity with TS EN standards as desired or stipulated by the standard. In the nonstandard application, the right material selection by user/manufacturer is important such as in the hose.

E. COATING (CASING) TYPES &#; INTENDED USES AND BENEFITS

The coating can be made on the stainless hose in conformity with intended uses stated in the relevant standards or special demands.
In general, this coating is known as &#;tube&#; on the market.
The stainless flex hoses have a melting point of approximately - degree (C). Therefore, they are very resistant against a possible fire. The outer coatings (tube) have no fire-retardant specification. The casing is expected to protect the hose against cleaning chemicals and not to give a rise to a breathing hazard by releasing the hazardous chemicals that it contains.

Tube Casing (Coating) Types

1- Transparent PVC: It is used for Cooker Connection and Water Flex. The main aim is to prevent the damage of hoses and end pieces by aggressive chemicals which may be used for house cleaning. Apart from this, it fulfills the functions such as easy cleaning, decorative appearance and sound and vibration reducing from water flexes and it makes extra contribution to flexibility.

2- Opaque PVC: It is used for indoor gas flexes. It protects the hose against aggressive chemicals and external impacts. It ensures easy cleaning and decorative appearance.

3- Polyethylene /Polyolefin: It has a soft and resistant structure. Thanks to its soft structure, it is used for all products where extra vacuumed coating is desired (Combi Flex, Extensible Flexes, Meter Flexes, etc.)

4- PVC + Polyurethane Foam: This type of coating which is produced with composite PVC on polyurethane foam, is preferred for solar system hoses thanks to its high resistance against though natural conditions such as high heat, rain, snow, mud, etc. and it has a very well heat (thermal) insulation capability. It also has integrated sensor cable.

5- Polyurethane foam: It can be used in water and fancoil flexes with the aim of water insulation.

INTENDED USES AND DISTINCTIVE SPECIFICATIONS OF FLEXIBLE HOSE FITTINGS

Under this title, we will give the standards and distinctive specifications of pipe fittings within the scope of TS EN standards in the tables below.

TS EN &#;FLEX FOR COOKER CONNECTION

DESCRIPTION OF SPECIFICATIONREMARKTYPE OF PIPE NODECLOSED (COMPRESSED)STAINLESS WIRE MESHAVAILABLEANNEALINGN/AEND PIECESSTAINLESSOUTER COATINGTRANSPARENT PVC TUBE

TS EN &#; FLEXES FOR COMBI CONNECTIONS

DESCRIPTION OF SPECIFICATIONREMARKTYPE OF PIPE NODESTANDARDSTAINLESS WIRE MESHN/AANNEALINGN/AEND PIECESCHROMIUM IRONOUTER COATINGPOLYETHYLENE/POLYOLEFIN TUBE (EXTRA VACUUMED) OR BARE

TS EN &#; FLEXES FOR METER CONNECTION

DESCRIPTION OF SPECIFICATIONREMARKTYPE OF PIPE NODESTANDARDSTAINLESS WIRE MESHN/AANNEALINGN/AEND PIECESCHROMIUM IRONOUTER COATINGPOLYETHYLENE/POLYOLEFIN TUBE (EXTRA VACUUMED) OR BARE

TS EN &#;INDOOR GAS FLEXES

DESCRIPTION OF SPECIFICATIONREMARKTYPE OF PIPE NODEOPENSTAINLESS WIRE MESHN/AANNEALINGAVAILABLEEND PIECESBRASSOUTER COATINGOPAQUE PVC TUBE

UNI &#; EXTENSIBLE FLEXES ( FOR NONSTANDARD OPTIONAL USE FOLLOWING &#;/&#;)

DESCRIPTION OF SPECIFICATIONREMARKTYPE OF PIPE NODEEXTRA CLOSED (EXTRA COMPRESSED)STAINLESS WIRE MESHN/AANNEALINGAVAILABLEEND PIECESSTAINLESS/CHROMIUM IRONOUTER COATINGPOLYETHYLENE/POLYOLEFIN TUBE (EXTRA VACUUMED) OR BARE

BOILER FLEXES

DESCRIPTION OF SPECIFICATIONREMARKTYPE OF PIPE NODEUPON DEMANDSTAINLESS WIRE MESHN/AANNEALINGN/AEND PIECESUPON DEMANDOUTER COATINGPOLYETHYLENE/POLYOLEFIN TUBE (EXTRA VACUUMED) OR BARE

SOLAR FLEXES

DESCRIPTION OF SPECIFICATIONREMARKTYPE OF PIPE NODEOPEN/UPON DEMANDSTAINLESS WIRE MESHN/AANNEALINGN/AEND PIECESN/AOUTER COATINGCABLE-LAID/CORDLESS/SPECIAL INSULATED

FANCOIL / WATER FLEXES

DESCRIPTION OF SPECIFICATIONREMARKTYPE OF PIPE NODEOPEN/STANDARD/UPON DEMANDSTAINLESS WIRE MESHN/AANNEALINGN/AEND PIECESSTAINLESS / CHROMIUM IRON / BRASSOUTER COATINGUPON DEMAND

In conclusion, flexible stainless steel hoses and hose accessories are important components used in various fields. They are widely used in our homes in boilers, stoves, meters, faucets, fixtures, and decorative gas installations. They are also utilized in general plumbing, solar energy installations, boilers, fan coil systems, and other systems.

Flexible hoses provide ease of installation and use, as well as corrosion resistance. They can convey fluids such as natural gas and hot/cold water. Stainless steel hoses are manufactured in compliance with the standards of TSE and EN ISO and undergo specific tests. Manufacturers receive certification for products that pass these tests, and customers are advised to pay attention to these certifications.

The production of hoses starts with stainless steel strip sheets and goes through stages such as cutting, welding, hydraulic or mechanical shaping. This results in obtaining a flexible hose or hose assembly. Various types of flexible hoses can be produced with different fittings, coatings, and coverings.

The commonly used material qualities are 304/304L and 316/316L stainless steel types. These materials are resistant to corrosion and can be selected for use in different environments. The low carbon content prevents corrosion during welding and annealing processes.

Flexible stainless steel hoses are a preferred option in many applications due to their durability, flexibility, and resistance to corrosion. They serve as an important component, effectively conveying fluids while ensuring safety.

An Overview of the Types, Benefits and Applications of Flexible Plastic Tubing and Hose

Flexible plastic tubing and hoses are commonly found in almost every major industry including automotive, power, medical, military and agriculture. Applications vary widely, but the most popular are gas and liquid transfer, material handling, blower, intake, and vacuum. Made using plastic compounds with varying degrees of flexibility and rigidity, they have revolutionized the ways liquid and gas is transported and used. In several applications, flexible plastic tubing and hoses have been largely replacing metallic tubing as they are lighter to carry and cheaper to produce. This post focuses on flexible plastic tubing and hoses, their types, benefits, and applications.

Types of Flexible Plastic Tubing and Hoses &#; Based on Material

Today, you will find a variety of custom plastic hose and tubing that facilitates the movement of fluids and gases for an expansive range of applications. With so many options available, you should make a choice depending on the type of material to be transported, compatible pressure/temperature, environmental influences, and life span requirements, among others. Common material options include:

• Polyethylene Tubing
• Nylon Tubing
• Urethane Tubing
• PVC tubing
• PTFE Tubing
• Polyamide Tubing
• Polypropylene Tubing

Benefits of Plastic Tubing and Hoses

Custom plastic hose and tubing are a great solution when medium to large volumes are needed. In-stock solutions are quite diverse, so even lower volume projects can be successfully completed.

• Durability: Plastic tubing and hoses come with a wide variety of durability ratings, ranging from disposable to those that can handle rugged industrial environments.
• Versatility: Plastic hoses and tubing come in different sizes, colors, and shapes. The tubes can be bent, flexed, coiled, and cycled through various movements. Thread-on or glue-on ends can allow for better attachment.
• Corrosion Resistance: Plastic tubing and hoses resist corrosion, and this is a great benefit for industries that have corrosive liquids flowing through their systems. Diversity of material options makes finding a tube that can withstand corrosive media such as acids and alkalis, as well as caustic chemicals to meet your needs will not be difficult.
• Lightweight: Compared to metal hoses and tubing, plastic hoses are light in weight and thus are convenient for day-to-day handling, transportation, and storage.
• Recycle: Not all plastic tubing can be recycled, but many of them are.
• Safety: Many plastic tubing options have been approved for food and beverage use and for medical use. Check for certifications before buying.
• Cost Effective: Compared to metal and rubber, plastic tubing is by far the least expensive. If you can get the performance you need, there&#;s no better value.

Applications of Flexible Plastic Tubing and Hoses

Common uses include:

• Irrigation systems
• Material handling
• Air conditioning and refrigeration systems
• Water drainage systems
• Automotive connections
• Wire sleeves
• Industrial cooling systems
• Pool plumbing
• Breathing hoses and tubes
• Medical devices
• Vacuum
• Air intake
• Blower/ventilation

Flexible plastic tubing and hoses can also be customized to fit the needs of the applications. They can be manufactured with thin or thick walls, long or short, with wire or without, custom cuffs, stretchy or fixed length, and in unlimited colors. Since there are several customization options available, it is highly recommended to get the tubing and hoses from a leading manufacturer like Crushproof Tubing Company that specializes in custom building of flexible tubes and hoses. Take advantage of the customization possibilities of the company by contacting the team through their Build&#;a-Hose form.

If you are looking for more details, kindly visit Industrial Flexible Hose.