Types of lenticular plastics
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There are several types of lenticular plastics, which are mainly distinguished by the number of lenses per inch (LPI) and the angle of vision.
LPI
Plastics between 10 and 20 LPI are typically used in large format with digital printers, either by direct printing on the lenticular plastic with a UV flatbed printer or by cold lamination. The most common applications are billboards, bus shelters, panels, decoration and signage. There are also 40 LPI lenticular sheets specifically for large format, although this lens density is more common with image sizes that are a little smaller.
Plastics of 75 LPI or more, for example 100 or 150 LPI, which are purchased in pallets of sheets, are mostly used in offset or litho printing, for image sizes of 30 cm or less and large runs. Typical applications for this lenticular format are business cards, magazine covers, DVD boxes, bookmarks, coasters, magnets, brochures, notebooks, labelling and packaging. The general practice is to print directly on the plastic with UV technology, which is recommended, but offset lenticular printing without UV can also be done by using a special type of ink.
40 LPI plastics would be the first choice for image sizes ranging from 40 to 80 cm. Large runs for advertising are usually printed directly on the plastic with flatbed equipment, while shorter runs or single unit jobs, such as 3D artwork intended for exhibition in galleries, are printed very well with Epson equipment and cold lamination.
Small format digital inkjet printers are increasingly offering higher resolution and smaller droplet size, which is very good for lenticular. Small printshops and freelancers are using this type of equipment to print highly customized lenticular applications in small formats and runs. For these cases, the recommended choice is 60, 62 and 75 LPI plastics, which are purchased in single sheets.
Viewing angle
Lenticular plastics are also characterized by their viewing angle. A large viewing angle is geared towards
image change effects, such as flipping, zooming, morphing, animation, etc. A small viewing angle is more suitable for
3D effects. Some lenses with an intermediate angle work well with all types of effects. Always consider the type of effect when purchasing materials. Normally, lenticular plastic manufacturers will indicate the types of effects supported on specification sheets of their materials.
A series of cylindrical lenses molded in a plastic substrate
A lenticular lens is an array of lenses, designed so that when viewed from slightly different angles, different parts of the image underneath are shown. The most common example is the lenses used in lenticular printing, where the technology is used to give an illusion of depth, or to make images that appear to change or move as the image is viewed from different angles.
Applications
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Lenticular printing
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Principle of operation of an animated or 3D lenticular print, showing repetition of viewsLenticular printing is a multi-step process consisting of creating a lenticular image from at least two existing images, and combining it with a lenticular lens. This process can be used to create various frames of animation (for a motion effect), offsetting the various layers at different increments (for a 3D effect), or simply to show a set of alternate images which may appear to transform into each other.
Corrective lenses
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Lenticular lenses are sometimes used as corrective lenses for improving vision. A bifocal lens could be considered a simple example.
Lenticular eyeglass lenses have been employed to correct extreme hyperopia (farsightedness), a condition often created by cataract surgery when lens implants are not possible. To limit the great thickness and weight that such high-power lenses would otherwise require, all the power of the lens is concentrated in a small area in the center. In appearance, such a lens is often described as resembling a fried egg: a hemisphere atop a flat surface. The flat surface or "carrier lens" has little or no power and is there merely to fill up the rest of the eyeglass frame and to hold or "carry" the lenticular portion of the lens. This portion is typically 40 mm (1.6 in) in diameter but may be smaller, as little as 20 mm (0.79 in), in sufficiently high powers. These lenses are generally used for plus (hyperopic) corrections at about 12 diopters or higher. A similar sort of eyeglass lens is the myodisc, sometimes termed a minus lenticular lens, used for very high negative (myopic) corrections. More aesthetic aspheric lens designs are sometimes fitted. A film made of cylindrical lenses molded in a plastic substrate as shown in above picture, can be applied to the inside of standard glasses to correct for diplopia. The film is typically applied to the eye with the good muscle control of direction. Diplopia (also known as double vision) is typically caused by a sixth cranial nerve palsy that prevents full control of the muscles that control the direction the eye is pointed in. These films are defined in the number of degrees of correction that is needed where the higher the degree, the higher the directive correction that is needed.
Lenticular screens
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Screens with a molded lenticular surface are frequently used with projection television systems. In this case, the purpose of the lenses is to focus more of the light into a horizontal beam and allow less of the light to escape above and below the plane of the viewer. In this way, the apparent brightness of the image is increased.
Ordinary front-projection screens can also be described as lenticular. In this case, rather than transparent lenses, the shapes formed are tiny curved reflectors. Lenticular screens are most often used for ambient light rejecting projector screens for ultra-short throw projectors. The lenticular structure of the surface reflects the light from the projector to the viewer without reflecting the light from sources above the screen.
3D television
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As of , a number of manufacturers were developing auto-stereoscopic high definition 3D televisions, using lenticular lens systems to avoid the need for special spectacles. One of these, Chinese manufacturer TCL, was selling a 42-inch (110 cm) LCD model—the TD-42F—in China for around US$20,000.
Lenticular color motion picture processes
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Lenticular lenses were used in early color motion picture processes of the s such as the Keller-Dorian system and Kodacolor. This enabled color pictures with the use of merely monochrome film stock.
Angle of view of a lenticular print
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The angle of view of a lenticular print is the range of angles within which the observer can see the entire image. This is determined by the maximum angle at which a ray can leave the image through the correct lenticule.
Angle within the lens
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The diagram at right shows in green the most extreme ray within the lenticular lens that will be refracted correctly by the lens. This ray leaves one edge of an image strip (at the lower right) and exits through the opposite edge of the corresponding lenticule.
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Definitions
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R {\displaystyle R}
normal at the point where it exits the lens,p {\displaystyle p}
r {\displaystyle r}
radius of curvature of the lenticule,e {\displaystyle e}
h {\displaystyle h}
n {\displaystyle n}
index of refraction.Calculation
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R = A arctan ( p h ) {\displaystyle R=A-\arctan \left({p \over h}\right)}
where
A = arcsin ( p 2 r ) {\displaystyle A=\arcsin \left({p \over 2r}\right)}
h = e f {\displaystyle h=e-f}
f = r r 2 ( p 2 ) 2 {\displaystyle f=r-{\sqrt {r^{2}-\left({p \over 2}\right)^{2}}}}
Angle outside the lens
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The angle outside the lens is given by refraction of the ray determined above. The full angle of observation O {\displaystyle O} is given by
O = 2 ( A I ) {\displaystyle O=2(A-I)}
where I {\displaystyle I} is the angle between the extreme ray and the normal outside the lens. From Snell's Law,
I = arcsin ( n sin ( R ) n a ) {\displaystyle I=\arcsin \left({n\sin(R) \over n_{a}}\right)}
where n a 1. {\displaystyle n_{a}\approx 1.} is the index of refraction of air.
Example
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Consider a lenticular print that has lenses with 336.65 μm pitch, 190.5 μm radius of curvature, 457 μm thickness, and an index of refraction of 1.557. The full angle of observation O {\displaystyle O} would be 64.6°.
Rear focal plane of a lenticular network
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The focal length of the lens is calculated from the lensmaker's equation, which in this case simplifies to:
F = r n 1 {\displaystyle F={r \over n-1}}
where F {\displaystyle F} is the focal length of the lens.
The back focal plane is located at a distance B F D {\displaystyle BFD} from the back of the lens:
B F D = F e n . {\displaystyle BFD=F-{e \over n}.}
A negative BFD indicates that the focal plane lies inside the lens.
In most cases, lenticular lenses are designed to have the rear focal plane coincide with the back plane of the lens. The condition for this coincidence is B F D = 0 {\displaystyle BFD=0} , or
e = n r n 1 . {\displaystyle e={nr \over n-1}.}
This equation imposes a relation between the lens thickness e {\displaystyle e} and its radius of curvature r {\displaystyle r} .
Example
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The lenticular lens in the example above has focal length 342 μm and back focal distance 48 μm, indicating that the focal plane of the lens falls 48 micrometers behind the image printed on the back of the lens.
See also
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References
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