Build your own small cooking oil refinery plant for making ...

Author: Shirley

Aug. 26, 2024

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Tags: Machinery

Build your own small cooking oil refinery plant for making ...


Offer Customized Cooking Oil Refining Plant

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After oil is extracted from vegetable seeds, the crude oil should go through a number of different processes in cooking oil refinery plant to make it ready for human consumption. Simply defined, refining is the process of removing impurities which may be present in the crude oil. Such impurities include phosphatides, free fatty acids (FFA), waxes and gums. Besides, edible oil refinery machine also helps remove bad smell and dark color.

Small Cooking Oil Refinery Plant

  • Production Output: 1ton/day ~ 20ton/day
  • Main Parts: Heat conduction oil furnace, steam generator, deodorizing pot, decoloring pot, refining pot leaf filter and hot water tank.
  • Oil Refining Process: Degumming, Neutralizing, Decolorization, Deodorizing
  • Application: Suitable for refining all kinds of vegetable oil and animal oil, such as fish oil, rice bran oil, niger seed oil, palm oil, coconut oil, cottonseed oil, rape seed oil, sunflower seed oil, peanut oil, soybean oil, etc.


Vegetable Oil Refinery Plant for Sale
 

Highlights of the Small Edible Oil Refinery Unit

If you are interested in building a mini or small cooking oil refining factory for starting a edible oil business locally and make big money, a small and cost effective cooking oil refinery plant is what need!  This small batch oil refining equipment set is featured of:

  • Less land request
  • Wide application
  • Low cost
  • Easy operation

It is not only widely used for refining of vegetable oil, but also animal oil. Besides, due to compact and reasonable structure designm, the equipment price is much lower which means the cost recovery time is largely shorted. Land is always a problem when running edible oil refinery plant or starting oil milling business. But there is no need to worry about land matter with this set of batch oil refinery equipment. Only 50m2 is enough for establishing a 1-10ton/day cooking oil processing plant. What's more? It is very easy to master the operating skills after our short time professional training.

Commercial Vegetable Oil Refining Plant [Project Display]

ABC Machinery is the leading manufacturer and supplier of cooking oil extraction and edible oil refinery machine. Our oil processing equipment are suitable for almost all types of oilseeds and nuts. The followings are some of our small scale edible oil refining projects. Contact us now to get detailed info and latest cost the small refinery machine ().

Complete Cooking Oil Refinery Process

The process of oil refining in cooking oil refinery plant can be carried out in two different types: continuous refining process and the batch refining process. This mini oil refinery machine belongs to batch refinery. Although the two process have more similarities than differences, the one aspect that sets them widely apart is the production output.

Cooking Oil Refining Process (Batch Type)

  • Batch refining process is adopted in small to medium scale cooking oil production (1-30 ton/day), with a free fatty acid component of less than 1%.
  • Continuous refining process is recommended when the oil production output is 30-50 ton/day.

Small cooking oil refinery generally adopts batch type because of its low maintenance, simplicity of operation and its low capital investment. 

  • Degumming

It is also referred to as pretreatment. Here, the oils are subjected to acidic treatment. Gums are precipitated out and separated by the centrifugal separation process. When gum content is low, gum conditioning is applied instead. (Related Projects: 5TPD fish oil refinery plant built in Pakistan)

  • Neutralizing

The degummed oil from process one is subjected to alkali refining. The free fatty acids present in the oils react with the caustic soda leading to the formation of a soap stock. Through the use of a centrifugal separator, the soap stock is removed by centrifugal separators which use water to wash off the soap.

  • Bleaching

This is where any coloring pigment present in the oils is removed. Here, the neutralized oil from process two is treated with activated carbonlearth. Vertical pressure leaf filters are then used for the removal of the bleaching agent when all the oil has been passed through.

  • Deodorizing

As suggested by the process name, this is where odor removal takes place. Every cooking oil has its unique natural smell. During the bleaching and the neutralization processes, unpleasant smells are imparted on the oil. It is therefore necessary to get rid of them. This is where any odiferous material present is removed. This operation is carried out at temperatures which are extremely high. By maintaining a high vacuum and injecting an open stream, the odiferous matter is removed. Through the use of a vacuum system, it is then carried off to the barometric condensers. (Related Projects: 3TPD oil pressing and refining plant in Uganda)

  • Dewaxing

Oils such as corn oil and sunflower oil have waxes in them. When oil with waxes is kept in relatively low temperatures, it gets a hazy appearances which is generally disliked by customers. The removal of waxes is the final step that a cooking oil refining plant takes before bottling and marketing its oil.

Video: Edible Oil Refinery Plant Layout and Construction

 

 

  • I am writing to you from Lilongwe, Malawi. The company I work for are interested in purchasing a 10TPD Oil Refinery.  I would like to find out:

    How long it will take to commission the plant?
    the price of the plant;
    the total cost of installation;
    the time it will take to deliver the plant to our location;
  • Thanks for your attention to our oil refinery plant.  Following is the answers for your question:

    It takes 30 days moreor less to commission the plant. The budget of the plant: 85,000.00USD more or less. attachment is the instruction list for your reference.
    Producing time: 30--40 days after got payment.
    Shipping time: 45 days more or less.
    Custom clearance: 7 days more or less.
     
    Follong is the some questions you may consider first:

    1: The crude oil is? After confirmed your material then we can design you the project.
    2: Could you please inform you already have the oil press machine to extract crude oil? Could you send picture for reference? Will check and connect the workshop for you.
  • Dear sir may I know what is the cost for setting up a small plant for refined Cooking oil.
  • Hi, What kind of crude oil do you want to refine? and how much oil do you want to process per day?
  • Hello,we are interested with your set of oil refinery machine. Could you pls, urgently send us your quote CIF Dar es Salaam port ASAP
  • Hi, Thanks so much for your enquiry to our products.
    Before sending you the quotation and proforma invoice, we'd like to clarify the following questions first.
    1. What's your raw material and daily processing capacity per day?
    2. Do you just want refinery equipments, do you have pressing equipments already?
    3. What's your current business, do you have steam boiler..?
        we'll equip a furnance boiler for you if you have no boiler.
  • We are intended to produce RBD coconut oil from crude oil in Philippines.Therefore we need your esteemed company offer for machinery specs and rock bottomed price for 200 Mt/month final product.
  • You plan to produce RBD coconut oil from crude oil, So you already have the oil press machine to extract crude oil as material?  Could you send a picture for reference.
    The capacity: 200 Mt/month final product, it means 8 tons per day. We advise you choose the 10 tons oil refinery plant. Please confirm?

    Before we have installed a 20TPD coconut oil press plant with 10 TPD oil refinery in Philippines. Will send you pictures for your reference.

Get In Touch

Edible oil refining process solutions

Optimize your resources and maximize your plant performance. Learn more!

Make your utilities management more efficient, safe and reliable. Rely on Endress+Hauser to improve your steam energy systems and industrial water treatment. Learn more about our offering here.

Endress+Hauser is dedicated to helping you meet your operating targets throughout the water cycle by combining an innovative portfolio of measuring instruments, expert services and industry expertise.

The food and beverage industry primarily uses water as a raw material for cleaning and in production. Potential for optimization lies in the prevention, monitoring and treatment of wastewater.

Optimize Clean-In-Place (CIP) processes in the food industry with innovative flow, level, pressure, temperature and analytical sensor technology.

Reduction of cost for commissioning and warehousing with standardization of measuring instruments in your projects

Thermometers and transmitters for the process industry

Apart from all relevant measuring and system technologies, we also offer appropriate software for all branches of industry that provide to run your operating processes at its full potential.

Continuous level measurement and point level detection in liquids and bulk solids

Water, natural gas, steam, mineral oil, chemicals are some of the fluids that have to be measured day in, day out. Select the flowmeter best suited to your process needs.

Water, beverages, dairy products, chemicals or pharmaceuticals have to be analyzed every day. Choose the device best suited to your process needs from our comprehensive product portfolio.

C. Thywissen GmbH, Germany, processes 2,000 tons of plant seeds daily. Robust instruments from Endress+Hauser reliably perform their respective measurement task along the entire production process.

reliable partner with application, industry and process expertise in the manufacture of edible oils

measurement reliability thanks to calibration ensured by our global service experts

As a manufacturer of edible oils, you face constant pressure to conserve resources and reduce downtime while simultaneously maximizing productivity. That&#;s why you need a reliable partner. Our experienced team of industry experts can help you select the right measurement technology for all of your critical process parameters, enabling you to ensure product safety and quality at the same time.

Overview of process parameters in the dry fractionation

Overview of process parameters in the deodorization of edible oil

Overview of process parameters for the neutralization of edible oil

Overview of process parameter in the degumming of edible oil

Overview of the process steps in the refining of edible oils &#; from degumming up to dry fractionation

Learn more about how to optimize your edible oil refining through all process steps &#; from degumming, neutralization, washing, bleaching, deodorization up to dry fractionation.

For more vacuum vegetable oil refinery machine supplierinformation, please contact us. We will provide professional answers.

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Optimize your maintenance effort and activities across your installed base with Endress+Hauser's maintenance services .

Our expertise in the field

Regular maintenance is decisive to ensure that all instruments required for production operate at 100% efficiency around the clock.

Maintenance keeps your processes safe and efficient

Avoid process interruptions by permanent diagnostics, verification and monitoring thanks to Heartbeat Technology . It ensures a cost-efficient and safe plant operation during the entire life cycle.

Discover Proline Promass F 300 , the Coriolis flowmeter with premium accuracy, robustness and an ultra-compact transmitter.

Benefit from simultaneous measurement of mass flow, density, temperature and viscosity thanks to Coriolis flow measurement.

As a result, loss can be detected and prevented in order to maintain the yield at a constantly high level. In addition, highly precise Coriolis flowmeters are used to control the dosing of process enhancers, operating materials and additives, thus ensuring product quality.

Our expertise in the field

Flowmeters are used to reliably monitor the transfer of the raw oil within the individual process steps.

Flow and volume monitoring even in demanding applications

Thanks to a vacuum-proof ceramic measurement cell with integrated breakage detection membrane, our Cerabar pressure transmitter ensures a high degree of process safety . The Quick Setup feature with configurable measuring range allows simple commissioning, reduces costs and saves time.

Our expertise in the field

Ceramic measurement cells are a proven technology for maintaining the proper vacuum level in the vessels during the process.

Safely monitoring pressure and vacuum in the vessels

Choose the temperature instrument best suited to your process needs from a comprehensive product portfolio. In most of the quality related applications we recommend our thermometer iTHERM Moduline TM131 .

Endress+Hauser offers a wide range of temperature measurement instruments for all process requirements, from simple compact thermometers to modular temperature transmitters.

Our expertise in the field

From pressing to finished edible oil, the raw oil passes through various temperature ranges to ensure product quality. In the deodorizing step, the process temperature rises to as high as 240 °C.

Reduce inventory costs and increase productivity with complete inventory visibility thanks to our Inventory Management solution

Monitor your level with our cloud connected radar sensor Micropilot FWR30 in all kind of plastic and metal tanks

Use Micropilot FMR62 for level measurement in aggressive liquids or applications with hygiene requirements.

Rely on Micropilot FMR67 with 80GHz technology for highest demands in bulk solids level measurement.

Our radar-based measurement instruments continually and precisely monitor the fill level in the storage tanks and silos, regardless if the raw material is delivered in solid or liquid form.

Our expertise in the field

The loading, unloading and storage of raw material and edible oil requires detailed information regarding quantities and volumes. It all starts with the delivery of raw material to produce edible or vegetable oil. At the end of the production the edible oil requires an optimal inventory management.

Measure turbidity and suspended solids for quality assurance with our inline turbidity sensor OUSTF10 .

Monitor the product quality with our color sensor OUSAF22 .

Rely on our pressure measurement with a wide range of sensor technologies that perfectly suited for any kind of application.

Choose the flowmeter best suited to your process needs from our comprehensive product basket.

Discover a complete product portfolio for temperature measurement like compact thermometers, modular thermometers, thermowells, measurement inserts and transmitters.

Endress+Hauser offers a deep industry expertise and knowledge to offer you the right process instrumentation. Every refining process step requires permanent monitoring of critical parameters to ensure a continuous high product quality. A wide range of process instruments for measuring and monitoring temperature, pressure, flow, color and turbidity assure your product quality.

Our expertise in the field

Deodorization: Remove substances that have a negative influence on odor, taste and color

Neutralization: Remove free fatty acids from crude oils by using caustic soda or lime

In edible oil refining unwanted components are removed from the raw oil. Every process step has its own challenges and needs specific actions and process instrumentation. The main refining process steps:

Real-time process data that serves as a foundation for maintenance

Endress+Hauser provides an excellent industry and application expertise. We offer a broad range of reliable and robust process instrumentation to produce high-quality edible oils. Our solutions support you in every step of your refining process - from degumming, neutralization, bleaching, deodorization up to dry fractionation. Sustainable process improvements help you avoid loss and optimize the performance of your production system.

of edible oils were produced worldwide in the crop year /. Source: www.statista.com

Edible oil manufacturers face the constantly growing challenges of low margins, fluctuating raw materials quality and changing consumer habits. Improving production performance and driving down operations costs calls for innovative measurement technology. Through targeted and consistent optimization of the refining process, plant operators can minimize downtime and rejects while increasing the added-value of their systems, all without sacrificing product quality.

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