How to Choose China Vacuum Induction Melting Sintering Furnace?

The Vacuum sintering furnace is a type of lab or industrial furnace specifically designed for the sintering process, conducted under vacuum conditions. Sintering is the process of compacting and forming a solid mass of material using heat without melting it to the point of liquefaction. Here&#;s a comprehensive overview of vacuum sintering furnaces:

The company is the world’s best China Vacuum Induction Melting Sintering Furnace supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

What is a Vacuum Sintering Furnace?

A vacuum sintering furnace utilizes vacuum technology to create an environment free from atmospheric gas for the sintering process. It is commonly used in applications that require high precision and quality, like the manufacturing of ceramics, metal components, and certain types of composite materials.

C Vacuum Sintering Furnace Video

How Does the Vacuum Sintering Furnace Work?

The vacuum sintering process begins by placing materials inside the furnace. A vacuum is then created to remove any atmospheric gas present in the furnace. The temperature is then gradually raised to the sintering temperature of the material.

The vacuum environment has several advantages for the sintering process:

• Prevents oxidation and contamination from atmospheric gases
• Allows for better control of the sintering process
• Enhances the physical and mechanical properties of the final product

The sintering process under vacuum conditions allows for atomic diffusion, leading to the formation of a solid, high-density product.

Key Components of a Vacuum Sintering Furnace

• Vacuum Chamber: This is the primary component where the sintering process takes place. It is designed to withstand high temperatures and vacuum conditions.
• Heating Element: This is responsible for providing the high temperatures required for sintering. Depending on the specific application, different types of heating elements may be used, including graphite, tungsten, or molybdenum.
• Vacuum Pump: This is used to create the vacuum within the chamber. There are different types of vacuum pumps, such as rotary vane pumps, diffusion pumps, and turbomolecular pumps, each having different vacuum levels and pumping speeds.
• Temperature Control System: This is crucial for controlling the heating rate, sintering temperature, and cooling rate. It often includes a thermocouple to measure the temperature and a control unit to adjust the heating element&#;s power.
• Loading System: This is used for loading and unloading the materials to be sintered. It can be manual or automated, depending on the size and complexity of the production process.
• Water Cooling System&#; for cooling the furnace shell and the vacuum pump.

Vacuum Sintering Furnace Applications

Vacuum sintering furnaces are used in a diverse range of industries, including:

• Aerospace: Sintered components are commonly used in aerospace applications because of their high strength-to-weight ratio and resistance to extreme temperatures.
• Automotive: Vacuum sintering is used to manufacture various automotive parts, like gears and sprockets, that require high precision and durability.
• Medical: The production of medical devices and implants often uses vacuum sintering to achieve superior product quality and biocompatibility.
• Electronics: Microelectronic components and semiconductors often require vacuum sintering to enhance their electrical properties and reliability.
• Advanced ceramics, powder metallurgy, etc.

In summary, vacuum sintering furnaces are essential in many manufacturing processes that require high precision, a controlled atmosphere, and superior product quality. Understanding their functioning, components, and applications can provide valuable insights into their role in modern industry.

See the details of our Vacuum Sintering Furnace&#;

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vacuum sintering brazing vacuum induction melting furnace, vacuum sintering furnace used for tungsten cemented carbide alloys HIP sinter and debind process

vacuum sintering brazing vacuum induction melting furnace, vacuum sintering furnace used for tungsten cemented carbide alloys HIP sinter and debind process

1. Application:

The HIQ series vacuum high-temperature brazing furnaces are mainly applicable to vacuum brazing of stainless steel, titanium alloys, high-temperature alloys, hard alloys and nonferrous metals, etc.

 

2. Features:

2.1 Outside circulation cooling mode is adopted, and heating is separated from cooling.
2.2 All-metal panel is adopted for thermal insulation to guarantee the high degree of vacuum required for workpieces during brazing.
2.3 Multizone temperature control is employed for heating to guarantee perfect temperature uniformity in temperaturezone.

 

 

 

vacuum sintering brazing vacuum induction melting furnace, vacuum sintering furnace used for tungsten cemented carbide alloys HIP sinter and debind process

 

Optional configuration:

1. Furnace type selection: horizontal furnace / vertical furnace;

2. Heating options: resistance heating / induction heating;

3. Heating element selection: tungsten / isostatic graphite;

4. Heating chamber insulation options: (tungsten + molybdenum + stainless steel) / (composite carbon felt + soft mat);

5. Temperature selection: ºC / ºC;

5 shell: all-carbon steel / stainless steel inner / all stainless steel;

6. Vacuum pump: foreign brand / Chinese brand;

7. Operation panel: touch screen / industrial computer;

8. Temperature controller: SHIMADEN / EUROTHERM;

9. Vacuum degree of choice: 3.0 * 10-1Pa / 2.0 * 10-3Pa;

 

vacuum sintering brazing vacuum induction melting furnace, vacuum sintering furnace used for tungsten cemented carbide alloys HIP sinter and debind process

Model

HIQ-22TVF

 HIQ-22GVF

 HIQ-16MVF

Max. temperature

ºC

 ºC

Contact us to discuss your requirements of Vacuum Tempering Treatment. Our experienced sales team can help you identify the options that best suit your needs.

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 ºC

Working temperature

ºC

 ºC

 ºC

Temperature accuracy

+/-1ºC  

Heating rate

0-20C/min

 0 -20C/min

 0-30C/min

standard chamber size

the chamber size is customized.

150*150*150mm ; 200*200*200mm; 300*300*300mm ;

400*400*400mm ; 500*500*500mm

Temperature control

Digital 50 segments programmable  

Max. vacuum level

7*10ˆ(-3)Pa  

Heating element

Tungsten

graphite

 molybdenum

Refractory material

stainless steel + molybdenum sheet+tungsten sheet

Thermal couple

W-Re thermocouple
 infared temperature instrument

W-Re thermocouple
 infared temperature instrument

 B type

Working voltage

AC 110-480V 50-60Hz  

Warranty

12 month (exclusive wearing part)  

 

 

vacuum sintering brazing vacuum induction melting furnace, vacuum sintering furnace used for tungsten cemented carbide alloys HIP sinter and debind process

Our services

vacuum sintering brazing vacuum induction melting furnace, vacuum sintering furnace used for tungsten cemented carbide alloys HIP sinter and debind process

Guarantee:

· One year, We provide permanent technology support.Warranty period appear quality problems free maintenance.After the warranty we need to replace parts we provide at cost price.

· Any technology question, we can provide video instruction, remote video instruction or fly to your country. 

· Any problem we will handle in time within 24 hours

Quality

vacuum sintering brazing vacuum induction melting furnace, vacuum sintering furnace used for tungsten cemented carbide alloys HIP sinter and debind process
 

vacuum sintering brazing vacuum induction melting furnace, vacuum sintering furnace used for tungsten cemented carbide alloys HIP sinter and debind process

fessional QC team and every steps of processing we will strictly on quality.

· Our products will be conform international standards and has the CE certificate.

We know how important it is to maintain continuity of production. We take responsibility for the proper functioning of your equipment, leaving you time to run your business.

Servicing equipment during a breakdown is the worst possible scenario. System failure is unexpected, surprising and always at the wrong time.  Alarge is prepared to deal with these situations. In order to raise the service reliability of your equipment, we offer comprehensive support services.

Professional technical services by HENAN HIQ FURNACE CO,.LTD

The engineering team at HIQ has the knowledge and experience to manage fleets of heat treating equipment in a planned and professional manner regardless of the equipment manufacturer. The solutions we offer are universal because they are based on best practices for failure prevention in the best sense of the word. Professional Technical Services provided by HIQ is more than the repair in case of failure. We understand how the equipment works and we increase uptime with the help of automated process maintenance that supports equipment architecture and technology solutions including renovation, modernization, and relocation services.  Alarge carries out preventive inspections and the subsequent preventive measures using advanced tools in the field of metering and reporting.

You no longer have to worry about downtime and additional costs.

HIQ services are available around the clock, 7 days a week.

Looking forward to our good cooperation!

For more China Vacuum Induction Melting Sintering Furnace Companyinformation, please contact us. We will provide professional answers.