SAE 100R1 Steel Wire Reinforced Hydraulic Rubber Hose

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Jun. 24, 2024

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SAE 100R1 Steel Wire Reinforced Hydraulic Rubber Hose

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As we all know, the SAE standard is an important standard in hydraulic hose design, construction and pressure rating to ensure that hydraulic hoses meet minimum construction requirements. Here are All completed SAE standard hydraulic hoses ranges from R1 to R17. You can refer to them according to the drawings, section structures and specs. Then choose the best one suitable for you.

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SAE 100R1 Steel Wire Reinforced Hydraulic Rubber Hose

Introduction

SAE 100R1 single steel wire braided hose is a typical high pressure hydraulic hose and it is suitable for hydraulic lines or general industrial system. High tensile strength steel wire reinforcement makes SAE 100R1 hose support higher pressure than common steel wire.

SAE 100R1 rubber hose should be used with petroleum- and water-based hydraulic fluids within a temperature ranging from -40 °C to +100 °C.

SAEH-01: SAE 100R1 hydraulic hose drawing.

SAEH-02: SAE 100R1-AT hydraulic hose.

Construction

  • Tube: black, oil resistant synthetic rubber.
  • Reinforcement: one-braid high tensile steel wire.
  • Cover: black, oil and abrasion resistant synthetic rubber.
  • Temperature: -40 °C to +100 °C (-40 °F to +212 °F).

Specification

Table 1: SAE 100R1 Steel Wire Reinforced Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight A AT mm inch dash min. max. min. max. min. max. max. MPa psi MPa psi MPa psi mm kg/m SAER1-01 5 3/16 -3 4.6 5.4 8.9 10.1 11.9 13.5 12.5 21 42 84 90 0.20 SAER1-02 6.3 1/4 -4 6.2 7.0 10.6 11.7 15.1 16.7 14.1 19.2 38.5 77 100 0.25 SAER1-03 8 5/16 -5 7.7 8.5 12.1 13.3 16.7 18.3 15.7 17.5 35 70 115 0.31 SAER1-04 10 3/8 -6 9.3 10.1 14.5 15.7 19.0 20.6 18.1 15.7 31.5 63 125 0.36 SAER1-05 12.5 1/2 -8 12.3 13.5 17.5 19.0 22.2 23.8 21.5 14 28 56 180 0.45 SAER1-06 16 5/8 -10 15.5 16.7 20.6 22.2 25.4 27.0 24.7 10.5 21 42 205 0.52 SAER1-07 19 3/4 -12 18.6 19.8 24.6 26.2 29.4 31.0 28.6 8.7 17.5 35 240 0.65 SAER1-08 25 1 -16 25.0 26.4 32.5 34.1 36.9 39.3 36.6 7 14 28 300 0.91 SAER1-09 31.5 1-1/4 -20 31.4 33.0 39.3 41.7 44.4 47.6 44.8 4.3 620 8.7 17.5 420 1.30 SAER1-10 38 1-1/2 -24 37.7 39.3 45.6 48.0 50.8 54.0 52.0 3.5 510 7 14 500 1.70 SAER1-11 51 2 -32 50.4 52.0 58.7 61.9 65.1 68.3 65.9 2.6 380 5.2 750 10.5 630 2.00

SAE 100R2 High Pressure Steel Wire Reinforced Hydraulic Rubber Hose

Introduction

SAE 100R2 high pressure steel wire reinforced hydraulic hose should be used with petroleum- and water-based hydraulic fluids within a temperature ranging from -40 °C to 100 °C. It consists of an inner tube of oil-resistant synthetic rubber, steel-wire reinforcement according to hose type, as detailed below, and an oil and weather resistant synthetic rubber cover. A ply, or braid, of suitable material may be used over the inner tube and/or over the wire reinforcement to fasten the synthetic rubber to the wire.

SAEH-03: SAE 100R2 hydraulic hose drawing.

SAEH-04: SAE 100R2 hydraulic hose.

Application

  • It is ideal for outside working environments including offshore, forestry, construction and mining where high abrasion resistance is required.
  • Petroleum- and water based hydraulic fluids with high pressure can pass through the inner tube smoothly and freely without producing excessive heat and leak.
  • It is also found in mobile equipment including farm tractor, dump truck and in-plant hydraulic equipment.

Construction

  • Tube: black, oil resistant, Nitrile (NBR).
  • Reinforcement: two-braid high tensile steel wire.
  • Cover: Abrasion and weather resistant synthetic rubber.
  • Temperature: -40 °C to +100 °C (-40 °F to +212 °F).
Table 2: SAE 100R2 Steel Wire Reinforced Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight A AT mm inch dash min. max. min. max. min. max. max. MPa psi MPa psi MPa psi mm kg/m SAER2-01 5 3/16 -3 4.6 5.4 10.6 11.7 15.1 16.7 14.1 35 70 140 90 0.32 SAER2-02 6.3 1/4 -4 6.2 7 12.1 13.3 16.7 18.3 15.7 35 70 140 100 0.36 SAER2-03 8 5/16 -5 7.7 8.5 13.7 14.9 18.3 19.8 17.3 29.7 59.5 119 115 0.45 SAER2-04 10 3/8 -6 9.3 10.1 16.1 17.3 20.6 22.2 19.7 28 56 112 125 0.54 SAER2-05 12.5 1/2 -8 12.3 13.5 19 20.6 23.8 25.4 23.1 24.5 49 98 180 0.68 SAER2-06 16 5/8 -10 15.5 16.7 22.2 23.8 27 28.6 26.3 19.2 38.5 77 205 0.8 SAER2-07 19 3/4 -12 18.6 19.8 26.2 27.8 31 32.5 30.2 15.7 31.5 63 240 0.94 SAER2-08 25 1 -16 25 26.4 34.1 35.7 38.5 40.9 38.9 14 28 56 300 1.35 SAER2-09 31.5 1-1/4 -20 31.4 33 43.2 45.6 49.2 52.4 49.6 11.3 22.7 45.5 420 2.15 SAER2-10 38 1-1/2 -24 37.7 39.3 49.6 52 55.6 58.7 56 8.7 17.5 35 500 2.65 SAER2-11 51 2 -32 50.4 52 62.3 64.7 68.3 71.4 68.6 7.8 15.7 31.5 630 3.42

SAE 100R3 Double Fiber Braid (Nonmetallic) Hydraulic Rubber Hose

Introduction

SAE 100R3 double fiber braid hydraulic rubber hose is ideal for medium pressure fuel and oil lines as well as return and suction hoses of hydraulic systems. It is constructed with an inner tube of oil-resistant synthetic rubber, a reinforcement consisting of a ply, or plies, of woven or braided textile fibers with a suitable spiral of body wire, and an oil and weather resistant synthetic rubber cover.

SAEH-05: SAE 100R3 hydraulic hose drawing.

SAEH-06: SAE 100R3 hydraulic hose.

Construction

  • Tube: black, oil resistant, Nitrile (NBR).
  • Reinforcement: two-barid textile, which is pre-treated for tube and cover adhesion.
  • Cover: An oil and weather resistant synthetic rubber.
  • Temperature: -40 °C to +100 °C (-40 °F to +212 °F).
Table 3: SAE 100R3 Double Fiber Braid (Nonmetallic) Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. min. max. MPa psi MPa psi MPa psi mm kg/m SAER3-01 5 3/16 -3 4.5 5.4 11.9 13.5 10.5 21 42 75 0.16 SAER3-02 6.3 1/4 -4 6.1 7.0 13.5 15.1 8.7 17.5 35 75 0.18 SAER3-03 8 5/16 -5 7.6 8.5 16.7 18.3 8.4 16.8 33.5 100 0.27 SAER3-04 10 3/8 -6 9.2 10.1 18.3 19.8 7.8 15.7 31.5 100 0.31 SAER3-05 12.5 1/2 -8 12.4 13.5 23.0 24.6 7 14 28 125 0.45 SAER3-06 16 5/8 -10 15.6 16.7 26.2 27.8 6.1 885 12.2 24.5 140 0.53 SAER3-07 19 3/4 -12 18.7 19.8 31.0 32.5 5.2 750 10.5 21 150 0.72 SAER3-08 25 1 -16 25.1 26.2 36.9 39.3 3.9 570 7.8 15.7 205 0.90 SAER3-09 31.5 1-1/4 -20 31.4 32.9 42.9 46.0 2.6 380 5.2 750 10.5 250 1.07

SAE 100R4 Wire Inserted Hydraulic Suction Hose

Introduction

SAE 100R4 wire inserted low pressure hydraulic hose is frequently applied to suction & return line, anti-static delivery line, and vacuum applications for petroleum-based and water-based hydraulic fluids. It is constructed with an inner tube of oil-resistant synthetic rubber, a reinforcement consisting of a ply, or plies, of woven or braided textile fibers with a suitable spiral of body wire, and an oil and weather resistant synthetic rubber cover.

SAEH-07: SAE 100R4 hydraulic hose drawing.

SAEH-08: SAE 100R4 hydraulic hose.

Construction

  • Tube: black, oil resistant, Nitrile (NBR).
  • Reinforcement: a ply or piles of woven or braided textile fibers with a suitable spiral of body steel wire.
  • Cover: an oil and weather resistant synthetic rubber.
  • Temperature: -40 °C to +100 °C (-40 °F to +212 °F).
Table 4: SAE 100R4 Wire Inserted Hydraulic Suction Hose Technical Specification Item Size SAE Size I.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. max. MPa psi MPa psi MPa psi mm kg/m SAER4-01 19 3/4 -12 18.2 19.8 34.9 2.1 305 4.2 610 8.4 125 0.92 SAER4-02 25 1 -16 24.6 26.2 41.3 1.7 250 3.5 510 7 150 1.10 SAER4-03 31.5 1-1/4 -20 30.6 33 50.8 1.4 200 2.8 410 5.6 810 200 1.30 SAER4-04 38 1-1/2 -24 36.9 39.3 57.2 1.05 150 2.1 305 4.2 610 255 1.80 SAER4-05 51 2 -32 49.2 52.4 69.9 0.7 100 1.4 200 2.8 410 300 2.23 SAER4-06 63 2-1/2 -40 61.9 65.1 82.6 0.4 60 0.85 120 1.7 250 355 3.23 SAER4-07 76 3 -48 74.6 77.8 95.3 0.4 60 0.8 120 1.6 230 460 4.25 SAER4-08 89 3-1/2 -56 87.3 90.5 107.9 0.3 40 0.6 90 1.25 180 530 5.05 SAER4-09 102 4 -64 100 103.2 120.7 0.25 40 0.5 70 1 145 610 5.60

SAE 100R5 Single Wire Braided Textile Covered Hydraulic Rubber Hose

Introduction

SAE 100R5 single wire braid and textile covered hydraulic rubber hoses are widely used in medium pressure applications. They are suitable for conveying petroleum-based hydraulic oil, air and water with specified pressure to air brakes, power steering, turbo oil lines and tilt cab cylinders. Oil resistant tube, single wire braid reinforcement and fiber braided cover contributes high performance. Fabric braids should be resistant to oils and mildew.

SAEH-09: SAE 100R5 hydraulic hose drawing.

SAEH-10: SAE 100R5 hydraulic hose.

Construction

  • Tube: oil resistant synthetic rubber.
  • Reinforcement: A single high tensile steel wire braid.
  • Cover: A fiber braided cover.
  • Temperature: -40 °C to +100 °C (-40 °F to +212 °F).
Table 5: SAE 100R5 Steel Wire Reinforced Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P Min. B.R. Weight mm inch dash min. max. min. max. MPa psi MPa psi MPa psi mm kg/m SAER5-01 5 3/16 -3 4.8 5.5 12.7 13.7 21.0 42 84 75 0.24 SAER5-02 6.3 1/4 -4 6.4 7.2 14.3 15.3 21.0 42 84 85 0.28 SAER5-03 8 5/16 -5 7.9 8.7 16.7 17.6 15.7 31.5 63 100 0.35 SAER5-04 11 1-3/32 -6 10.3 11.1 18.9 20 14.0 28 56 115 0.38 SAER5-05 12.5 1/2 -8 12.7 13.7 22.8 24 12.2 24.5 49 140 0.51 SAER5-06 16 5/8 -10 15.9 17 26.8 28 10.5 21 42 165 0.68 SAER5-07 22 7/8 -14 22.2 23.3 30.6 32.2 5.6 810 11.2 22.4 185 0.70 SAER5-08 29 1-1/8 -22 28.6 29.8 37.3 38.9 4.3 620 8.7 17.5 230 0.80 SAER5-09 35 1-3/8 -26 34.9 36.1 43.7 45.2 3.5 510 7 14 265 0.93 SAER5-10 46 1-13/16 -30 46.0 47.2 55.2 57.6 2.4 350 4.9 700 9.8 335 1.32 SAER5-11 60 2-3/8 -38 60.3 61.9 71.8 74.2 2.4 350 4.9 700 9.8 610 2.96 SAER5-12 76 3 -48 76.2 77.8 89.3 91.7 1.4 200 2.8 410 5.6 810 840 4.10

SAE 100R6 Fiber Reinforced (Nonmetallic) Hydraulic Rubber Hose

Introduction

SAE 100R6 textile braided hydraulic hose is applied to the low pressure conditions, especially where tight routing is urgently required. It is also including return & suction lines, power steering return hoses, lube lines and air lines without brake applications.

It consists of an inner tube of oil-resistant synthetic rubber, one-braid suitable textile yarn and an oil and weather resistant synthetic rubber cover.

SAEH-11: SAE 100R6 hydraulic hose drawing.

SAEH-12: SAE 100R6 hydraulic hose with fittings.

Construction

  • Tube: oil resistant synthetic rubber.
  • Reinforcement: one-braid suitable fiber.
  • Cover: oil and weather resistant synthetic rubber.
  • Temperature: -40 °C to +100 °C (-40 °F to +212 °F)
Table 6: SAE 100R6 Fiber Reinforced (Nonmetallic) Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. max. MPa psi MPa psi MPa psi mm kg/m SAER6-01 5 3/16 -3 4.2 5.4 10.3 3.5 510 7 14 50 0.10 SAER6-02 6.3 1/4 -4 5.6 7.2 11.9 2.8 410 5.6 810 11.2 65 0.13 SAER6-03 8 5/16 -5 7.2 8.8 13.5 2.8 410 5.6 810 11.2 75 0.15 SAER6-04 10 3/8 -6 8.7 10.3 15.1 2.8 410 5.6 810 11.2 75 0.18 SAER6-05 12.5 1/2 -8 11.9 13.5 19.0 2.8 410 5.6 810 11.2 100 0.26 SAER6-06 16 5/8 -10 15.1 16.7 22.2 2.4 350 4.8 710 9.8 125 0.34 SAER6-07 19 3/4 -12 18.3 19.9 25.4 2.1 310 4.2 610 8.4 150 0.40

SAE 100R7 Thermoplastic Hydraulic Hose

Introduction

SAE 100R7 non-conductive thermoplastic hydraulic hose is available for applications where there are potential to contact with high voltage sources. Nylon tube is compatible with petroleum, water and synthetic based hydraulic fluids for mobile equipment, lube lines, blowout preventers and hydraulic lifts where nonconductive character is necessary. It consists of a thermoplastic inner tube resistant to hydraulic fluids with suitable synthetic-fiber reinforcement and a hydraulic fluid and weather resistant thermoplastic cover.

SAEH-13: SAE 100R7 hydraulic hose drawing.

SAEH-14: SAE 100R7 hydraulic hose.

Construction

  • Tube: A thermoplastic inner tube of resistant to hydraulic fluids.
  • Reinforcement: Reinforced with suitable synthetic fiber.
  • Cover: A hydraulic fluid and weather resistant thermoplastic.
  • Temperature: -40 °C to +93 °C (-40 °F to +199.4 °F).
Table 7: SAE 100R7 Thermoplastic Hydraulic Hose Technical Specification Item Size SAE Size I.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. max. MPa psi MPa psi MPa psi mm kg/m SAER7-01 5 3/16 -3 4.6 5.4 11.4 21 42 84 90 0.073 SAER7-02 6.3 1/4 -4 6.2 7.0 13.7 19.2 38.5 77 100 0.090 SAER7-03 8 5/16 -5 7.7 8.5 15.6 17.5 35 77 115 0.128 SAER7-04 10 3/8 -6 9.3 10.3 18.4 15.7 31.5 63 125 0.155 SAER7-05 12.5 1/2 -8 12.3 13.5 22.5 14 28 56 180 0.224 SAER7-06 16 5/8 -10 15.5 16.7 25.8 10.5 21 42 205 0.277 SAER7-07 19 3/4 -12 18.6 19.8 28.6 8.7 17.5 35 240 0.330 SAER7-08 25 1 -16 25.0 26.4 36.7 7 14 28 300 0.403

SAE 100R8 High Pressure Thermoplastic Hydraulic Hose

Introduction

SAE 100R8 high pressure thermoplastic hydraulic hose is used in non-conductive applications where there are potential of contact with high voltage sources, such as blowout preventers, lube lines and construction machinery. It consists of a thermoplastic inner tube resistant to hydraulic fluids with suitable synthetic-fiber reinforcement and a hydraulic fluid and weather resistant thermoplastic cover.

SAEH-15: SAE 100R8 hydraulic hose drawing.

SAEH-16: SAE 100R8 hydraulic hose.

Construction

  • Tube: A thermoplastic inner tube of resistant to hydraulic fluids.
  • Reinforcement: Reinforced with suitable synthetic fiber.
  • Cover: A hydraulic fluid and weather resistant thermoplastic.
  • Temperature: -40 °C to +93 °C (-40 °F to +199.4 °F)
Table 8: SAE 100R8 High Pressure Thermoplastic Hydraulic Hose Technical Specification Item Size SAE Size I.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. max. MPa psi MPa psi MPa psi mm kg/m SAER8-01 5 3/16 -3 4.6 5.4 14.6 35 70 140 90 0.086 SAER8-02 6.3 1/4 -4 6.2 7.0 16.8 35 70 140 100 0.097 SAER8-03 10 3/8 -6 9.3 10.3 20.3 28 56 112 125 0.178 SAER8-04 12.8 1/2 -8 12.3 13.5 24.6 24.5 49 98 180 0.215 SAER8-05 16 5/8 -10 15.5 16.7 29.8 19.2 38.5 77 205 0.312 SAER8-06 19 3/4 -12 18.6 19.8 33 15.7 31.5 63 240 0.360 SAER8-07 25 1 -16 25.0 26.4 38.6 14 28 56 300 0.505

SAE 100R9 High Pressure Four Spiral Steel Wire Hydraulic Rubber Hose

Introduction

The company is the world’s best steel wire braid hydraulic rubber hose supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

SAE 100R9 high pressure four spiral steel wire hydraulic rubber hose consist of an inner tube of oil resistant synthetic rubber, four-spiral steel wire reinforcement and oil and weather resistant synthetic rubber cover. Spiral hydraulic hose shares outstanding kick resistance, impulse resistance and can support surge pressure.

SAE 100R9 high pressure four spiral steel wire hydraulic rubber hose is widely used in applications where high pressure, high abrasion and kick resistance are urgently required, petroleum base hydraulic fluids within a temperature ranging from -40 °C to +100 °C.

SAEH-17: SAE 100R9 hydraulic hose drawing.

SAEH-18: SAE 100R9 hydraulic hose.

Construction

  • Tube: High quality synthetic rubber compounds.
  • Reinforcement: Four-spiral high tensile steel wire.
  • Cover: Abrasion and weather resistant synthetic rubber.
  • Temperature: -40 °C to +100 °C(-40 °F to +212 °F).
Table 9: SAE 100R9 High Pressure Four Spiral Steel Wire Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight A AT mm inch dash min. max. min. max. min. max. max. MPa psi MPa psi MPa psi mm kg/m SAER9-01 10 3/8 -6 9.3 10.1 16.9 18.0 20.6 22.2 21.1 31.5 63 126 125 0.70 SAER9-02 12.5 1/2 -8 12.3 13.5 19.4 21.0 23.8 25.4 24.3 28 56 112 180 0.83 SAER9-03 19 3/4 -12 18.6 19.8 26.6 28.2 30.6 32.2 31.9 21 42 84 240 1.30 SAER9-04 25 1 -16 25.0 26.4 34.5 36.1 38.5 40.9 40.5 21 42 84 300 1.70 SAER9-05 31.5 1-1/4 -20 31.4 33.0 43.3 45.6 49.2 52.4 50.7 17.5 35 70 420 3.08 SAER9-06 38 1-1/2 -24 37.7 37.7 49.6 52.0 55.6 58.7 &#; 14 28 56 500 4.30 SAER9-07 51 2 -32 50.4 50.4 63.9 66.2 69.9 73.0 &#; 14 28 56 660 5.63

SAE 100R12 Heavy Duty High Four Spiral Steel Wire Hydraulic Rubber Hose

Introduction

SAE 100R12 heavy duty hydraulic hose is reinforced by four layers of spiral steel wire in alternating directions which can balance pressure and containment forces. Spiral wire reinforcement is ideal for high-impulse and high abrasion resistance applications. This section covers hose for using with petroleum based hydraulic fluids within a temperature ranging from -40 °C to +121 °C.

It consists of an inner tube of oil-resistant synthetic rubber, four spiral plies of heavy wire wrapped in alternating directions, and an oil and weather resistant synthetic rubber cover. A ply, or braid, of suitable material may be used over the inner tube and/or over the wire reinforcement to fasten the synthetic rubber to the wire.

SAEH-19: SAE 100R12 hydraulic hose.

SAEH-20: SAE 100R12 hydraulic hose.

Construction

  • Tube: oil resistant synthetic rubber compounds.
  • Reinforcement: four spiral piles of steel wire wrapped in alternating directions.
  • Cover: oil and weather resistant synthetic rubber.
  • Temperature: -40 °C to +120 °C (-40 °F to +250 °F).
Table 10: SAE 100R12 Heavy Duty High Four Spiral Steel Wire Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. min. max. min. max. MPa psi MPa psi MPa psi mm kg/m SAER12-01 10 3/8 -6 9.3 10.1 16.6 17.8 19.5 21.0 28 56 112 125 0.70 SAER12-02 12.5 1/2 -8 12.3 13.5 19.9 21.5 23.0 24.6 28 56 112 180 0.83 SAER12-03 16 5/8 -10 15.5 16.7 23.8 25.4 26.6 28.2 28 56 112 200 1.12 SAER12-04 19 3/4 -12 18.6 19.8 26.9 28.4 29.9 31.5 28 56 112 240 1.43 SAER12-05 25 1 -16 25.0 26.4 34.1 35.7 36.8 39.2 28 56 112 300 2.00 SAER12-06 31.5 1-1/4 -20 31.4 33.0 42.7 45.1 45.4 48.6 21 42 84 420 2.80 SAER12-07 38 1-1/2 -24 37.7 39.3 49.2 51.6 51.9 55.0 17.5 35 70 500 3.40 SAER12-08 51 2 -32 50.8 52.0 62.5 64.8 65.1 68.3 17.5 35 70 640 4.25

SAE 100R13 Heavy Duty High Multiple Spiral Steel Wire Hydraulic Rubber Hose

Introduction

SAE 100R13 heavy duty high multiple spiral steel wire hydraulic hoses are reinforced with four layers of spiral wires in alternation directions to provide extremely high working pressure. It is constructed with an inner tube of oil resistant synthetic rubber, followed by multiple spiral plies of heavy wire wrapped in alternating directions, and concluding with an oil and weather resistant synthetic rubber cover. A ply, or braid, of suitable material may be used over the inner tube and/or over the wire reinforcement to fasten the synthetic rubber to the wire.

SAEH-21: SAE 100R13 hydraulic hose drawing.

SAEH-22: SAE 100R13 hydraulic hose.

Construction

  • Tube: black, oil resistant, Neoprene (CR).
  • Reinforcement: multiple spiral piles of steel wires wrapped in alternating directions.
  • Cover: oil and weather resistant synthetic rubber.
  • Temperature: -40 °C to +120 °C (-40 °F to +250 °F).
Table 11: SAE 100R13 Heavy Duty High Multiple Spiral Steel Wire Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. min. max. min. max. MPa psi MPa psi MPa psi mm kg/m SAER13-01 19 3/4 -12 18.6 19.8 28.2 29.8 31.0 33.2 35 70 140 240 2.10 SAER13-02 25 1 -16 25.0 26.4 34.9 36.4 37.6 39.8 35 70 140 300 2.88 SAER13-03 31.5 1-1/4 -20 31.4 33.0 45.6 48.0 48.3 51.3 35 70 140 420 4.20 SAER13-04 38 1-1/2 -24 37.7 39.3 53.1 55.5 55.8 58.8 35 70 140 500 5.00 SAER13-05 51 2 -32 50.4 52.0 66.9 69.3 69.5 72.7 35 70 140 640 7.00

Introduction

SAE 100R14 PTFE hydraulic hose for use with petroleum based and synthetic based hydraulic fluids within a temperature ranging from -54 °C to +204 °C. It can also be used with water based hydraulic fluids within the environments, where the temperature should be agreed upon by the manufactures of both the hose and the fluid. It has two types for different application. Type A consists of an inner tube of Polytetrafluoroethylene (PTFE) reinforced with a single braid of type 303XX stainless steel.

Type B has the same construction as Type A, but type B has the additional feature of an electrically-conductive inner surface to prevent buildup of an electrostatic charge.

SAEH-23: SAE 100R14 hydraulic hose drawing.

SAEH-24: Two inner tube types of SAE 100R14 hydraulic hoses.

Construction

  • Tube: polytetrafluoroethylene (PTFE).
  • Reinforcement: a single braid of 303XX series stainless steel wire.
  • Cover: one stainless steel wire braid.
  • Temperature: -54 °C to +204 °C (-65 °F to +400 °F)
Table 12: SAE 100R14 PTFE Lined Hydraulic Hose Technical Specification Item Size SAE Size I.D. O.D. Max. W.P Proof Pressure P.P. Min. B.P. Min. B.R. mm dash min. max. min. max. MPa psi MPa psi MPa psi mm SAER14-01 3.2 -3 2.8 3.8 5.3 6.8 10.5 41.4 82.7 40 SAER14-02 5 -4 4.4 5.2 7.1 8.2 10.5 34.5 68.9 50 SAER14-03 6.3 -5 6.0 6.9 8.9 10.1 10.5 31.0 62.0 75 SAER14-04 8 -6 7.5 8.4 10.4 11.6 10.5 27.6 55.2 100 SAER14-05 10 -7 9.1 10.0 12.2 13.4 10.5 24.1 48.3 125 SAER14-06 11 -8 9.9 10.9 12.9 14.3 7 20.7 41.4 135 SAER14-07 12.5 -10 12.3 13.3 15.3 16.8 5.6 812 20.7 41.4 165 SAER14-08 16 -12 15.3 16.5 18.6 20.1 5.6 812 17.2 34.5 200 SAER14-09 19 -14 18.4 19.6 21.3 23.3 5.6 812 16.8 27.6 230 SAER14-10 22 -16 21.4 23.0 24.6 26.9 5.6 812 12.1 24.1 230 SAER14-11 25 -18 24.6 26.2 27.8 29.8 5.6 812 12.1 24.1 300 SAER14-12 29 -20 27.8 29.4 31.9 31.9 4.2 609 8.6 17.2 410

SAE 100R15 Heavy Duty High Pressure Impulse Spiral Steel Wire Hydraulic Rubber Hose

Introduction

SAE 100R15 high pressure hydraulic hose is reinforced by four or six alternating layers of spiral and high tensile steel wires. It is very popular in logging, construction, mining, agriculture and oil field equipment, because it can work constantly under high pressure.

It consists of an inner tube of oil-resistant synthetic rubber, multiple spiral plies of heavy wire wrapped in alternating directions, and an oil and weather resistant rubber cover. A ply, or braid, of suitable material may be used over or within the inner tube and/or over the wire reinforcement to anchor the synthetic rubber to the wire.

SAEH-25: Two types of SAE 100R15 hydraulic hoses.

SAEH-26: SAE 100R15-6 hydraulic hose.

Construction

  • Tube: black, oil resistant, Neoprene (CR).
  • Reinforcement: multiple spiral piles of heavy steel wire wrapped in alternating directions.
  • Cover: oil and weather resistant synthetic rubber.
  • Temperature: -40 °C to +120 °C (-40 °F to +250 °F).
Table 13: SAE 100R15 Heavy Duty High Pressure Impulse Spiral Steel Wire Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. max. max. MPa psi MPa psi MPa psi mm kg/m SAER15-01 10 3/8 -6 9.3 10.1 20.3 23.3 42 84 168 150 0.80 SAER15-02 12.7 1/2 -8 12.3 13.5 24.0 26.8 42 84 168 200 0.95 SAER15-03 19 3/4 -12 18.6 19.8 32.0 36.1 42 84 168 265 1.85 SAER15-04 25 1 -16 25.0 26.4 38.9 42.9 42 84 168 330 2.90 SAER15-05 31.5 1-1/4 -20 31.4 33.0 48.4 51.5 42 84 168 445 4.20 SAER15-06 38 1-1/2 -24 37.7 39.3 56.3 59.6 42 84 168 530 5.60

SAE 100R16 Compact High Pressure One and Two Steel Wire Hydraulic Rubber Hose

Introduction

SAE 100R16 compact high pressure hydraulic rubber hose consists of an inner tube of oil resistant synthetic rubber, one or two braids of steel wire reinforcement, and an oil and weather resistant synthetic rubber cover. A ply, or braid, of suitable material may be used over the inner tube and/or over the wire reinforcement to anchor the synthetic rubber to the wire.

SAE 100R16 compact high pressure hydraulic rubber hose has priority when you choose hydraulic hoses for narrow routing spacing, it is applied for backhoe, farm tractor, forklift truck, dump truck, mobile equipment. It is also widely used with petroleum base hydraulic fluids within -40 °C to +100 °C.

SAEH-27: SAE 100R16 hydraulic hose drawing.

SAEH-28: SAE 100R16-2 hydraulic hose.

Construction

  • Tube: oil resistant synthetic rubber.
  • Reinforcement: steel wire reinforcement according to hose design (one or two braids).
  • Cover: oil and weather resistant synthetic rubber.
  • Temperature: -40 °C to +100 °C(-40 °F to +212 °F).
Table 14: SAE 100R16 Compact High Pressure One and Two Steel Wire Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. max. max. MPa psi MPa psi MPa psi mm kg/m SAER16-01 6.3 1/4 -4 6.2 7.0 12.3 14.5 35 70 140 50 0.30 SAER16-02 8 5/16 -5 7.7 8.5 13.3 15.7 30 59.5 119 55 0.34 SAER16-03 10 3/8 -6 9.3 10.1 15.9 18.8 33 56 112 65 0.42 SAER16-04 12.5 1/2 -8 12.3 13.5 19.0 22.0 27.5 49 98 90 0.54 SAER16-05 16 5/8 -10 15.5 16.7 22.6 25.4 25 38.5 77 100 0.68 SAER16-06 19 3/4 -12 18.6 19.8 26.3 29.0 21.5 31.5 63 120 0.80 SAER16-07 25 1 -16 25.0 26.4 34.0 36.6 16.5 28 56 150 1.15 SAER16-08 31.5 1-1/4 -20 31.4 33.0 41.9 44.3 12.5 22.7 45.5 210 1.83

SAE 100R17 Compact 21 MPa Maximum Working Pressure Hydraulic Rubber Hose

Introduction

SAE 100R17 Compact hydraulic rubber hose has smaller bend radius and is ideal for tight routing where hose space is limited. It provides continuous working pressure for mining equipment, logging equipment, material handling and farm tractor.

It is consist of an inner tube of oil resistant synthetic rubber, steel wire reinforcement according to hose design (one or two braids), and an oil and weather resistant synthetic rubber cover. A ply or braid of suitable material may be used over the inner tube or over the wire reinforcement to anchor the synthetic rubber to the wire.

SAEH-29: SAE 100R17 hydraulic hose drawings

SAEH-30: SAE 100R17 hydraulic hose.

Construction

  • Tube: oil resistant synthetic rubber.
  • Reinforcement: steel wire reinforcement according to hose design (one or two braids).
  • Cover: oil and weather resistant synthetic rubber.
  • Temperature: -40 °C to +100 °C(-40 °F to +212 °F).
Table 15: SAE 100R17 Compact 21 MPa Maximum Working Pressure Hydraulic Rubber Hose Technical Specification Item Size SAE Size I.D. Reinforcement W.D. O.D. Max. W.P. Proof Pressure P.P. Min. B.P. Min. B.R. Weight mm inch dash min. max. max. max. MPa psi MPa psi MPa psi mm kg/m SAER17-01 6.3 1/4 -4 6.2 7.0 11.0 13.2 21 42 84 50 0.169 SAER17-02 8 5/16 -5 7.7 8.5 13.0 15.0 21 42 84 55 0.210 SAER17-03 10 3/8 -6 9.3 10.1 15.0 17.0 21 42 84 65 0.254 SAER17-04 12.5 1/2 -8 12.3 13.5 18.8 21.1 21 42 84 90 0.466 SAER17-05 16 5/8 -10 15.5 16.7 23.6 25.9 21 42 84 100 0.586 SAER17-06 19 3/4 -12 18.6 19.8 27.7 30.3 21 42 84 120 0.749 SAER17-07 25 1 -16 25.0 26.4 35.6 35.6 21 42 84 150 1.457

Making Sense of Hydraulic Hose Standards

ISO classifies hoses according to their resistance to impulse into four grades: A, B, C, and D. Each grade is classified by outside diameter into standard types (AS, BS, and CS) and compact types (AC, BC, CC, and DC).

Note that ISO : does not include requirements for end connections. It is limited to the performance of hoses and hose assemblies. The hose assembly maximum working pressure is governed by the lowest maximum working pressure of the components.

Testing for Toughness

The primary concept behind ISO Standard requires constant-pressure performance ratings in each class for different hose sizes. This specification also requires spiral hose to exceed one million pressure impulse cycles according to ISO hose grade D, type DC. This requirement is the toughest of all grades and classes to achieve and specifies meeting 248°F temperature and an impulse pressure of 133% of maximum working pressure for at least one million impulse cycles. In this accelerated test, the hose is positioned into a U-shape on a test stand, and the fluid is raised to the specified working pressure. Pressure pulses are also applied at an elevated value to stress the spiral wires and end fittings for a minimum number of required cycles.

The ISO standard makes it easy to identify what hose should be used on a machine. Strict testing requirements allow users to know exactly what the hose is rated for and how it should perform while on hydraulic equipment. Hoses tested to higher impulse standards are likely to have a longer hose life, which is why many users are switching to ISO standards. For instance, if you need a hydraulic hose for a severe application presenting many repeated pressure cycles in short time and long continuous service, you would select either the grade C or D hose assemblies. However, this selection is based on the hose being correctly installed and protected from harsh environments.

Another important aspect of ISO standards is that they are accepted worldwide, which means wherever your hose is manufactured or purchased, you know it will be tested to the same standards. Global manufacturing standards are essential for many original equipment manufacturers.

A Step Ahead of Standards

In response to market trends for higher-pressure hoses, hose manufacturers have developed families of constant-pressure hoses that meet and exceed ISO specifications. For example, Parker&#;s GlobalCore line includes 1,000-, 3,000-, 4,000-, 5,000-, and 6,000-psi hoses. Each constant-working-pressure family has color-coded laylines based on pressure rating and is available with different covers to match application requirements. These hoses meet the minimum 1 million cycles required in ISO Grade D, Type DC and have been tested up to 2 million impulse cycles and at a tighter bend radius than required by the specification.

Although SAE J517 and ISO do not require pressure impulse testing while the hose is moving, Parker and other manufacturers do so to further ensure hose longevity. Hoses are flexed while impulse pressure cycles are applied randomly to positively demonstrate hose performance and longevity.

Hydraulic hoses meeting ISO are specified by the performance definitions below. These ISO definitions identify the grade and type of hose required for different applications based on criteria such as temperature, impulse pressure or cycle ratings.

This material is excepted from material by Kyri McDonough, marketing services manager, and Derek Garceau, engineering manager, both at Parker Hannifin&#;s Hose Products Div., Wickliffe, Ohio. The original material appears on Parker&#;s Motion & Technology Blogs. Click here to view the original material.

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