Steel Shapes | Custom Steel Extrusions | Cold Drawn Steel
Steel Extrusions
Extreme temperatures and pressure can lead to failures in expanded metal products. However, properly manufactured steel profiles mitigate these risks through precise metal forming and processing techniques. High-quality steel extrusions are produced by forcing steel pieces of a predetermined length and cross-section through a die with a smaller cross-section, ensuring structural integrity.
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Steel Profile Options
The manufacturing of extruded steel shapes can be achieved through various methods, each offering distinct advantages based on the specific part being created. Deeco Metals offers a range of services for extruded steel profiles tailored to diverse applications.
Cold Drawn Steel
The cold drawn steel process facilitates the creation of extruded profiles with intricate cross-sections. Starting with an initial pre-treatment and descaling, the steel profiles are subsequently drawn through a specialized forming die. This process can be repeated multiple times to enhance precision. Cold drawn processing refines hot rolled steel, improving dimensional accuracy and surface finish. Advantages of this extrusion technique include:
- Smooth, scale-free surfaces
- Sharp edges
- Uninterrupted grain orientation
- Enhanced tensile strength and yield point
Hot Extrusion
Hot extrusion involves pre-heating a round steel billet, which is then pushed through a forming die into a profile shape using a powerful ram. This method is particularly beneficial for creating complex shapes from metals that are challenging to form, enabling economical production for small batch sizes. The advantages of this technique include:
- Variation in material thickness within a single profile cross-section
- Suitability for use in sensitive environments demanding high-performance profiles that withstand specific temperature, pressure, and chemical requirements
- Seamless construction for both solid and hollow profiles
Hot Rolled Steel
The hot rolled steel process utilizes counter-rotating cylindrical rolls to shape extruded steel profiles. This method yields innovative solutions across various industries, including automotive and structural applications. Once formed, hot rolled shapes are roller-straightened and either sheared or sawed to desired production lengths. Key benefits include:
- Targeted reinforcement of high-stress areas
- Superior mechanical properties through uninterrupted grain orientation
- Exceptional shape integrity and fitting accuracy by adhering to stringent tolerances
Applications for Steel Extruded Profiles
Extruded steel profiles find utility in numerous applications, ranging from architectural elements to firearm manufacturing. Steel and its alloys are prevalent in industrial sectors due to their remarkable strength, durability, and versatility. Common uses include:
- Industrial vehicle and engine components
- Gun frames and receivers
- Window and door frames
- Door and lock hardware
- Pump and valve fittings
- Architectural components
- ...and more
Why Choose Steel Extrusions?
- Steel is ideal for extruding due to its ease of forming complex profiles and shapes
- Generally more affordable compared to other metals and alloys, making it perfect for high-volume production
- Availability and workability facilitate quicker delivery timelines for custom steel extrusions
Note that steel extruded shapes often necessitate additional treatments to prevent rust and corrosion.
Choose Deeco Metals for Your Steel Extrusion Profiles
Founded by a coalition of international metal producers, Deeco Metals has a rich history of serving clients in South Africa, New Zealand, Australia, and the UK. With over 35 years of experience, our technical expertise has allowed us to fulfill the diverse needs of customers across the USA, Canada, and South America successfully.
For inquiries about our custom extruded steel profiles and fabrication services, don't hesitate to reach out. You can contact us at 1-800-272- to connect with a technical sales representative or to arrange a detailed consultation regarding our metal fabrication services.
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