The Benefits of Using Home Appliance Wiring Harness price

Consolidated Electronic Wire & Cable can assemble a variety of such harnesses, and our experts can help you determine what will fit your needs. However, if your needs are especially complex or specific, we also offer custom harnesses.

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Custom Wire Harnesses

Wires and cables are indispensable tools for a wide range of today&#;s home and industrial systems, and harnesses allow technicians to create orderly, carefully fitted wiring solutions for any type of environment. Depending on the specific needs of an application, these harnesses can be built to accommodate systems up to 600 volts (UL) or volts (military), with high performance at temperatures ranging from -65 °C (-85 °F) to 250 °C (482 °F).

When evaluating a new cable or wire harness solution, remember to carefully consider the specific environment it will be used in and the temperature and conditions it will be exposed to. Evaluate all of the different cable types you may be able to use; custom wire and cable harnesses can be crafted with nearly limitless style and material options, including:

• Wire ties
• Lacing
• Insulation materials of all kinds
• Custom colors
• Heat-shrink coatings
• Custom labeling or barcoding
• Four-color ink stamping
• Individual tagging
• Independent circuit IDs
• Polypropylene, nylon, and paper fillers
• Custom shielding

We take a strategic engineering approach to select the most ideal shielding and connectors for your application. At the same time, we take into account all applicable regulatory standards to ensure that your final harness is safe, reliable, compliant, and effective.

Other factors that bear on harness design include:

• Whether the harness will be exposed to continuous flexion

• If the harness will be used indoors or outdoors, and under what specific conditions

• How many circuits and conductors are required for the assembly, as well as their characteristics

• Level of voltage to be carried

• Potential exposures, including chemicals, corrosive fluids, weather conditions, and moisture from other sources

• Maximum, minimum, and average operating temperatures, as well as potential fluctuations

• Local safety and environmental regulations that might impact component selection, installation, and inspection

• Routing, breakouts, general shape of form

 

Wire Harness Applications

Since wire harnesses can be used to solve such a diverse range of interconnection challenges, they are used extensively throughout myriad industries. Virtually any industry that relies on cable arrangements can benefit from the use of wire harnesses. The following sectors, among others, often rely on wire harnesses to maximize efficiency and protect employees against the dangers of haphazard wiring:

• Aerospace.

  Wire assemblies are used in an expansive range of aerospace products, such as drones, satellites, and aircraft to facilitate the transmission of power, communication, and more.

• Automotive.

  Wire harnesses are critical for saving valuable space within automobiles within the dashboard, under the hood, lighting/signals, and more. They are also important for organizing complex wiring in such a way that technicians can easily identify their purpose.

• Medical

  . Hospitals and clinics rely on wire harnesses to organize and protect wires in and between equipment, including crash carts, diagnostic and imaging equipment, dental equipment and more.

• Telecommunications

  . Wire harnesses optimize use of space in a variety of telecommunications equipment, such as modems, routers, repeaters, and a variety of other communication and broadband equipment.

• Information technology

  . Nearly all computers, laptops, servers, and other IT technology contain wire harnesses to optimize space and organize wires for easy identification and installation by technicians.

• Construction

  . Wire harnesses are widely used within structures to provide wiring insulation and organization.

• Manufacturing

  . CNC machines and other powered manufacturing equipment rely on wire harnesses to route and organize external and internal wiring.

• Robotics and automation

  . Wire harnesses are used on most automated equipment and robotics to safely route, group, and protect critical wiring

Benefits of Wire Harnesses

Wire harnesses would not be so widely used if they didn&#;t present substantial benefits for wiring applications. Among other advantages, wiring harnesses benefit companies in the following ways:

• Decreases cost compared to multiple individual assemblies

• Improves organization, especially when a system relies on hundreds of feet of complicated wiring

• Decreases installation time for projects involving extensive networks of wiring or cabling

• Protects conductors from the elements outdoors or from chemical and moisture exposure indoors

• Provides a safer work environment by cleaning up loose or scattered wires, maximizing space, and preventing trips and damage to wires and cable

• Enhances safety by minimizing the risk of shorts or electrical fires

• Decreases installation and maintenance time by potentially minimizing the number of connections and organizing components in a logical configuration

The many benefits of wire harnesses stem from very simple design principles. Sheathes protect wires against abrasion or exposure to hazards, minimizing the risk of workplace incidents. Connectors, clips, lacing, and other organizational strategies drastically reduce the amount of space that wiring must occupy and ensure that technicians can easily locate the components that they need. For equipment or vehicles that regularly contend with a web of lengthy wires, a wire harness is sure to benefit everyone.

High-Performance Materials

In addition to ensuring optimal organization, a high-quality wire and cable harness will provide reliable insulation and protection for the conductors within. There are many options for durable harness materials, and it&#;s important to select what is most beneficial for your needs.

Some of the most common insulator materials include:

• PVC, or polyvinyl chloride
• SR-PVC, or semi-rigid polyvinyl chloride
• Cellular polyethylene
• EPDM, or ethylene propylene diene monomer
• TPE/TPR, thermoplastic elastomers
• PE, or polyethylene
• Both low- and high-density polyethylene (LPDE and HDPE)
• Cellular, or foam, polyethylene
• PU, or polyurethane, as well as polyurethane and nylon blends
• Low-smoke plenum copolymers
• Polypropylene (PP) and cellular (foam) polypropylene
• FEP, or fluorinated ethylene propylene
• TFE, or tetrafluoroethylene
• PTFE, or polytetrafluoroethylene
• ETFE Tefzel
• PVDF Kynar
• ECTFE Halar
• IRR/PVC, or irradiated polyvinyl chloride
• XLPE, or cross-linked polyethylene
• Vinyl

In choosing between these and other options, it&#;s important to take into account environmental variables such as operating temperature and moisture. The presence of moisture, for instance, can necessitate a water-resistant material like polyethylene to avoid damage to the conductors.

Cable & Wire Harness Solutions

At Consolidated, we&#;ve been helping clients develop these solutions for more than 100 years. Our custom harnesses and assemblies can be found in a wide range of applications, and all projects are supported by our state-of-the-art production facilities.

Bearing in mind relevant industry standards and specifications such as IPC/WHMA-A-620, there are countless ways to develop a harness or assembly to meet the needs of a particular project. And with various options available for shielding, fillers, materials, identification, and style, the most efficient organizational solution for your project is simply a matter of strategic engineering.

With competitive price and timely delivery, Suntex Electronics sincerely hope to be your supplier and partner.

Our current catalog includes a wide variety of robust, high-performance cable and wiring harnesses guaranteed to organize multi-wire systems across industries. Our custom harness services are tailored to each and every client, with our technicians drawing on decades of multidisciplinary experience to determine the ideal strategy for each operation. Whether your cabling is for a home appliance or a state-of-the-art aircraft, our assemblies can enhance organization and safety at a competitive price-point. 

To learn more about our custom wire and cable harness solutions and discuss how we can help with your next project, check out our comprehensive eBook, &#;Creating a Custom Cable,&#; or get in touch with our team today.

Custom wiring harnesses are essential for every project. When you need to protect electronics against possible threats of short circuits and heat, you can count on custom wiring harnesses. Due to the easy installation of wiring harnesses, you can also reduce the labor costs for the installation.

CLOOM Tech manufactures lighter-weight wiring harnesses for industrial and commercial projects without sacrificing performance. Here are some benefits of using custom wiring harnesses that can lead to better cable management and performance:

1. Custom Wiring Harnesses&#;Better Airflow Within the Chassis

Congested wires and too many cables in the appliance can block the airflow. Without optimized airflow within the chassis, there is a considerable risk of overheating. Although protection of thin strands is the primary focus of using harnesses, heat dissipation can be helpful too. Overheating is one of the significant problems that lead to project failure and other damages to the appliances. In electronics and industrial projects, the temperature can be very high due to the continuous mechanical movements of parts.

Being able to take control of heating issues does not seem possible without using custom wiring harnesses. Even if there is natural airflow to cool the appliances, many wires may not let the airflow through the chassis. Efficient cooling is critical for the better and prolonged performance of the systems. Custom wiring harnesses and several bound wires in a compact design allow optimized airflow. Using natural airflow not only maintains the low temperature but also does not require any additional installations. Custom wiring harnesses provide enough space for the heat to escape from the system without causing any rise in the temperature.

Even for the fan-cooled units, using custom wiring harnesses is essential as you cannot rely on fans solely. If any of the cooling fans go down, the natural airflow will keep the temperature under control without causing any instant damage.

2. Custom Wiring Harnesses&#;Control the Temperature of the Appliance

Electronic and mechanical appliances can produce massive heat in the environment, and high temperatures can pose different problems like melting wire insulations and cracks in the power supply cables. Hence, the system must have optimized cable management to not face failure due to the meltdown of wires.

Industrial projects face issues regarding the rise in temperature due to mechanical movements, and it is something that can be threatening to project safety. Different lubricants can help maintain the temperature within the parts, but what about heat within the chassis? The temperature rise in engines and other factors and the chassis and appliances can also be a threat. The use of custom wiring harnesses provides an optimized flow of air throughout the system. The continued airflow keeps pushing the hot air out of the chassis that cause natural heat dissipation. Due to the more relaxed environment around the appliances, heat gets another opportunity to dissipate the heat to the environment.

In heavy industries, heat production can melt the metallic parts, too, in addition to the friction. Custom wiring harnesses provide an optimized cable management design to ensure better airflow without any blockage.

3. Custom Wiring Harnesses&#;Reduce Heat Production By Customizations

Using too many clips and routers in the wiring setup can take up a lot of space. When it comes to optimized wiring design, the compactness of wires matters a lot. With custom wiring harnesses, the engineers can customize the cable deployment. If some appliance component produces more heat, custom harnesses can compensate for the heat dissipation with more airflow. Engineers have the flexibility of using custom wires according to the needs and features of the components. The precise installation of required wires provides an apparent escape from the heat.

The vibration is another cause of the tearing of wires. Due to flexible and durable protective materials, there are minimum vibration-related problems involved. You can modify and enhance cable management as per the project specifications without worrying about durability. If cable installation for some specific parts gives more room for air, you can easily remove or install the modified designs to create additional space.

4. Least maintenance is required.

Maintenance is the part of any project that is almost inevitable. You cannot eliminate the issues but can minimize the chances of the problem occurrence. Power failure is a nightmare for the maintenance team as it can stop the overall working of the project. The sensitivity of the problem requires efficient solutions. Otherwise, a small problem can cause a system failure. So, how can custom wiring harnesses help to minimize maintenance costs?

Unfortunately, most of the maintenance issues occur due to:

• Cracking of the power cables
• The meltdown of the insulation due to high temperature
• Breakage of power cables due to external forces

With custom wiring harnesses, CLOOM Tech offers optimized designs to tackle these three issues. Due to additional protective insulation, the chances of cracking are almost rare. As we use custom materials in the insulation coating, your cables are safe from a meltdown. The other factor, protection against external forces, cannot affect performance due to durable materials. In short, we have considered every point during the design process that can lead to possible damage. As there are the most negligible chances of any damage to the wires or the project, your system can work smoothly for a long time.

5. Low Energy Consumption And Better Efficiency

The internal cooling systems of the appliances also use fuel or other resources for power. As the temperature rises within the devices, fans and cooling pads start working to control the temperature. This additional load on the appliance requires extra fuel and power supply. So, a significant portion of your power source of energy goes to the cooling fans. This phenomenon is more practical in the automotive where high temperatures can be a disaster. Custom wiring harnesses are essential for automotive and AI-powered automobiles, where weight reduction and better fuel efficiency are crucial. By reducing the power consumption by the cooling systems, custom wiring harnesses offer better fuel consumption.

6. Optimize Natural Heat Dissipation Pathways

Natural air is the best coolant for electronics, and that&#;s why we focus on optimizing our custom wiring harness designs. There are many appliances where extra cooling fans cannot operate due to the limited space of design requirements. Hence, engineers try to maximize the airflow through the device in every possible manner. When hot air has enough space to escape from the system, you don&#;t need to spend additional cooling instruments.

Cables and wires may look thin, but hundreds of wires in a system can take considerable space. So many wires in the system restrict the air movement. With the hot air bound inside, the temperature starts rising even at higher rates. So, custom wiring harnesses to ensure the flow of fresh air and reduce the heat due to the blockage of hot air.

7. Protect Cables Against Short Circuits Due to Overheating

There are many problems related to electronic projects that may cause a system failure. Short circuit due to overheating is the most common but highly preventable issue. The electric wires can be very receptive to current, and a remote connection of bare wires with other wires can interrupt the current flow. Most of the time, insulation meltdown can cause short circuits in residential and commercial work settings.

The temperature resistance of typical wires cannot protect the appliance against high temperatures. So, the custom wiring harnesses enhance the temperature resistance and offer better control to maintain the temperature at a desirable value. The short circuits due to overheating are lethal for the appliances and the projects, and human health. Any kind of electric shock or fire contact can be harmful to your teams and the technicians.

Conclusion

If you want to protect your project from any lethal damage, then you need to consider custom wiring harnesses. These custom products by CLOOM Tech are not only more efficient but also cost-effective. CLOOM Tech has state-of-the-art manufacturing units and R&D labs to deliver project-oriented solutions. Our custom wiring harnesses manufacturing services cover every sector of life, including automobile, military installations, aerospace industry, commercial installations, and industrial projects. We can meet any custom order requirements. Unleash the power of custom products for your projects now.

The company is the world’s best Home Appliance Wiring Harness price supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.