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A diamond wire saw, also known as a diamond rope saw, consists of beads, steel wire, and other components. It comes in various types, such as rubber, plastic, and spring variations. Increasingly popular for cutting stone and concrete, it offers more flexibility compared to traditional diamond saw blades.
Greater cutting versatility
Diamond wires can cut through a wide range of materials, including concrete, stone, and metal, with greater flexibility than diamond saw blades. They are particularly effective for cutting irregular shapes, large blocks, or when access is limited.
Lower cutting force
Diamond wire saws apply less force to the material being cut, which reduces the load on the machinery. This not only decreases wear and tear on the equipment and maintenance needs but also better protects the material being cut, minimizing the risk of damage due to excessive cutting force.
Less Vibration and Noise
Diamond wire saws produce less vibration and noise during operation, making the cutting process smoother and more suitable for environments where quiet operation is required. Additionally, lower vibration reduces the impact on the material being cut, ensuring a smoother and more precise cut.
Better for Large-Scale Cutting
Diamond wire saws handle larger, thicker materials, making them ideal for heavy industrial applications where traditional blades struggle. They efficiently and precisely cut marble blocks in quarries and reinforced concrete on construction sites.
Concrete wire saw ropes are ideal for clearance and demolition work, such as dismantling bridges, buildings, and other large-scale reinforced concrete structures. They operate efficiently regardless of wall thickness or the amount of reinforcement present.
Our concrete wire saw rope uses high-quality steel wires from the famous brand of Bekaert from Belgium.
Bekaert steel wire rope packaging
Bekaert cooper-coated steel wire rope for rubber diamond wire
Bekaert zinc-coated steel wire rope for plastic diamond wire
4 things you may need to know
To make the right choice when buying a concrete wire saw rope, there are mainly four things you may need to know.
1. Fixed type of diamond beads
There are three types of concrete wire saw ropes: plastic, rubber, and rubber with spring. For cutting concrete and reinforced concrete, the rubber + spring type is most commonly used. The rubber helps reduce wear on the rope, while the springs provide a buffer between beads, which is essential for preventing bead movement caused by excessive resistance when cutting through steel bars.
Plastic
Rubber
Rubber + spring
2. Beads type
We offer two different types of beads for concrete cutting: sintered and vacuum brazed. Each type of bead is designed to different cutting needs, allowing you to choose the one that best fits your specific requirements.
Sintered beads are engineered to offer a balanced performance, providing an optimal combination of cutting speed and lifespan. They are designed to deliver reliable results over a longer period, making them suitable for various cutting tasks where both efficiency and durability are important.
Vacuum brazed beads, on the other hand, are specifically designed for faster cutting. The vacuum brazing process creates a robust bond between the diamond and the bead, which enhances cutting speed and efficiency. These beads are ideal for applications requiring quick and precise cuts, although they may have a shorter lifespan compared to sintered beads.
Sintered diamond beads
Normal vacuum-brazed diamond beads
Taper vacuum brazed diamond beads
3. Beads size
For concrete cutting diamond wires, we offer three sizes of sintered beads: 10.5mm, 11.0mm, and 11.5mm. Each size can be used for different applications, providing varying cutting performance for heavily reinforced concrete, standard reinforced concrete, and steel or metal structures.
Bead Diameter
Beads/Meter
Fixing Method
Application
Line Speed
Cutting Speed
Wire Life
mm
pcs
m/s
m2/s
m2
φ11.5
40
Rubber + Spring
Highly reinforced concrete
20-22
0.8-2.0
1.0-2.5
φ11.0
φ10.5
φ11.5
40
Rubber + Spring
Normally reinforced concrete
22-25
2.0-5.0
2.0-7.0
φ11.0
φ10.5
φ11.5
40
Rubber + Spring
Steel/metal structure
18-20
0.5-1.0
0.5-1.2
φ11.0
φ10.5
Other specifications are available upon request
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4. Pricing method
Unlike other diamond tools that are typically sold by quantity, the diamond wire saw is sold by the meter. This approach allows for customization based on the specific length required for each job. Additionally, an essential specification for the diamond wire saw rope is the number of diamond beads per meter.
The bead density directly influences the cutting efficiency, speed, and overall performance of the wire. A higher bead count per meter generally provides more cutting points, leading to faster and smoother cuts, while a lower bead count might be used for less demanding applications. This flexibility in bead quantity per meter allows for the diamond wire saw to be tailored to different cutting tasks and material types. Our standard quantity of sintered beads per meter of concrete wire saw rope is 40 pieces
Concrete wire saw rope
We offer two main types of rubber and spring wire saw ropes for cutting concrete, reinforced concrete, and steel/metal structures: sintered beads type and vacuum-brazed beads type. Each type has distinct cutting performance characteristics and pricing.
Accessories
In addition to complete concrete diamond wires, we also offer individual components for customers who need them, including beads, springs, joints, and other parts.
Sintered beads
Normal vacuum-brazed diamond beads
Taper vacuum-brazed diamond beads
Payment methods and terms
Regarding the payment process for concrete wire saw rope, here are three key points:
- Currency: We accept payments in various currencies, including USD, EUR, RMB, and others.
- Payment Methods: Our supported payment methods include T/T (bank transfer) and Credit Cards.
- Payment Terms: For small orders, we require 100% payment in advance due to the relatively small amount. Splitting payments into multiple installments may incur additional bank fees. For large orders, we accept 70% payment in advance to initiate the order, with the remaining 30% balance due before shipment.
Furthermore, in support of our customers&#; testing needs, we offer a 3% discount on sample (trial) orders. This discount will be reflected on the Proforma Invoice (PI).
Lead time
Lead time depends on various factors, primarily influenced by product type and order quantity. For concrete wire saw rope, we maintain a diverse inventory of different diamond beads, steel wire, springs, and other components. Consequently, orders for these commonly used segments and cores can be expedited.
However, if you require customized tools or those not previously manufactured, initial production may take longer. Subsequent orders typically enjoy faster processing as we become more acquainted with your specifications.
Sample orders are typically shipped within 7-10 days. Regarding your orders, we strive for prompt delivery. But for your side, you need to plan a reasonable purchasing plan before your tools run/sell out, considering the production period and transportation time.
For urgent small orders, please contact us, and we can prioritize your tool production.
Anyway, we&#;ll provide an estimated lead time once your order details (including type and quantity) are confirmed.
Packaging
For packaging concrete wire saw rope, we first determine the appropriate packing length based on standard or customer requirements. The rope is then wrapped in transparent plastic to secure and waterproof it. Finally, the wrapped concrete wire saw rope are packed into sturdy cartons or wooden boxes, ensuring protection during storage and shipping.
Shipping methods
For delivery, there are five main shipping methods: Express, Air Freight, and Sea Freight are the most commonly used, while Rail and Truck are typically employed for destinations in Central Asia, Russia, Belarus, etc.
These shipping methods differ in various aspects. Let&#;s examine the main differences among Express, Air Freight, and Sea Freight.
Express
Air Freight
Sea Freight
Price
High
Medium
Low
Time
Fast
Medium
Slow
Suit Weight
Light weigh(such as the sample order)
Medium weight
Heavy weight
Method of Receiving Your Goods
Door-to-door
Pick up the goods from the Air Port yourself
Door-to-door
Door-to-CY(Container Yard)
Door-to-CFS(Container Freight Station
The shipping rates are tiered based on weight, with heavier shipments costing less per kilogram. If your order is close to qualifying for a lower rate by adding a bit more weight, we&#;ll notify you and confirm if you&#;d like to add more items to benefit from the better shipping rate.
Upon receipt of our proforma invoice, we will complete the shipping method, estimated transportation duration, and fees tailored to your specific order. In addition to reviewing the product items, kindly verify this section with us as well.
If you want to learn more, please visit our website concrete diamond wire saw ropes.
Cautions
Before using the concrete wire saw rope, there are some points that you need to consider.
- The concrete wire saw rope needs to be pre-twisted before the cut process, about two and a half turns per meter, in order to obtain its axial rotation during the process.
- Before use, the concrete wire saw rope should be idling for 10-20 minutes, and the idling speed should be 15-20 m/s.
- Make sure the cutting direction is consistent with the beads&#; sharpening direction.
The tips of diamond wire saw types and application - how to choose the right diamond wire for your concrete
ChinShine offers a large selection of diamond wire saw rope developed for cutting a wide range of materials such as concrete, stone, reinforced concrete, underwater steel/pipe cutting in a variety of industries. There is basically no limit towards the depth or shape of a wire saw application. Our diamond wire saw rope function well with all wire saw types on the market. We offer various types of diamond wires that has different diamond densities and diamond bead diameters including vacuum brazed, double bead vacuum brazed and sintered options.
Ideal to use vacuum brazed diamond wire saw rope;
ChinShine professional-grade diamond wires with vacuum-brazed beads are engineered to cut through steel, alloy and heavily reinforced concrete.
Vacuum brazed diamond wires have been developed for intense professional use in specialist applications such as heavy reinforced concrete cutting, underwater steel and pipe cutting, offshore/nuclear cuttings etc. It can be very aggressive cutting with high wire tension and it provides maximum cutting speed and improved wear resistance in heavy cutting.
Vacuum brazed diamond wire
Ideal to use sintered diamond wire saw rope;
ChinShine premium sintered diamond wire saw rope is designed to provide a good balance of lifetime and cutting speed. General purpose sintered diamond wire is made for handling all types of concrete/reinforced concrete cutting applications such as demanding demolition, building, and renovation work, among others. It performs best with medium- to high-powered wire saws.
ChinShine sintered wires feature at least 40 beads per meter for the longest wire lifespan possible. It is ideal diamond wire for cutting concrete and stone.
Diamond wire saw rope is available in a variety of types, each with specific advantages and ideal usage scenarios depending on the nature of the project, the variables affecting the formation of diamond wire segment, and its individual features. Diamond wire saw cutters differ from others, such as the bandsaw, by using abrasion instead of saw diamond teeth. Thanks to the hardness of diamonds, the abrasion technique can be used to cut through almost any material that is softer than the diamond abrasive. The process also produces less kerf and wasted materials when compared with conventional solid blades. The wire cutter also allows circular cutting on all sides, preventing the wire from getting pinched and is therefore an effective method of resisting compressive forces while cutting a wide range of materials.
Vacuum Brazed Beads
To improve the quality of the braze bond, vacuum brazed beads are produced in a brazing oven. The braze, often known as "paste" is a combination of various metal alloys. Some titanium alloys are used in active brazing, that when cured produces carbides.
Vacuum brazed diamond beads is a brazing method that fixes the diamond powder on the bead matrix. This method is more environment friendly compared to electroplated wires which causes pollution.
Vacuum brazed wires are specially designed to provide faster cutting of concrete, reinforced concrete due to its extra sharpness of beads. In order to improve the lifespan of the wire, vacuum brazed beads are of double layer structure which greatly improve its sharpness. It requires the operators to cut only in one direction. If your project needs faster cutting much more than longer cutting life, vacuum brazed wires are the ideal option. In the right conditions, it is the best combination of speed and life.
Sintered Diamond Beads
Sintered beads are made by mixing diamond powder and metal powder and sintering them on a bead base. Beads are put in special tunnel ovens at around °F during the sintering process. The sintered bead structure provides a somewhat consistent diamond dispersion in order to cut both upper and bottom layers uniformly. As a result, sintered beads have a longer life and a greater cutting volume than vacuum brazed beads.
Sintered diamond wires are widely utilized in the cutting of various stones such as marble, granite, concrete, reinforced concrete, and others. Sintered wires are the best choice if your project requires more cutting volume than faster speed. Sintered diamond wires typically provides slower cutting speed than electroplated or vacuum brazed beads.
DIAMOND WIRE APPLICATIONS
Diamond wire is available in a variety of types, each with specific advantages and ideal usage scenarios depending on the nature of the project, the variables affecting the formation of diamond wire segment, and its individual features. Diamond wire saw cutters differ from others, such as the bandsaw, by using abrasion instead of saw diamond teeth. Thanks to the hardness of diamonds, the abrasion technique can be used to cut through almost any material that is softer than the diamond abrasive. The process also produces less kerf and wasted materials when compared with conventional solid blades. The wire cutter also allows circular cutting on all sides, preventing the wire from getting pinched and is therefore an effective method of resisting compressive forces while cutting a wide range of materials.
Being aware of the importance of choosing the right diamond wire is the key point to save your time and money on your cutting project. This project might be in various types of industries. Therefore having the most suitable diamond wire will always result by saving.
sinter diamond wire saw for granite quarry
Get in touch with us to meet with your ChinShine Diamond Wire saw rope.
Contact us to discuss your requirements of diamond saw blade for stone cutting manufacturers. Our experienced sales team can help you identify the options that best suit your needs.
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