What should we know about waste tyre pyrolysis plant?

Detailed introduction of waste tyre pyrolysis plant

Check now

We all want to obtain huge profits from waste tyre pyrolysis plant, so this article will guide you to have a detailed knowledge of waste tyre pyrolysis plant:

1. What is pyrolysis?

Pyrolysis is a thermo-chemical reaction, which involves molecular breakdown of larger molecules into smaller molecules in presence of heat.

2. What is a waste tyre pyrolysis plant?

Waste tyre pyrolysis plants a technique which heats waste tires in a sealed reactor vessel to be pyrolyzed into oil gas, uncondensable gas, carbon black and steel wire.

3. What can we get from a waste tyre pyrolysis plant? What are they used for?

A waste tyre pyrolysis plant produces three products: tyre oil, carbon black, and steel wire. Each product has a sizable market along with a diverse set of uses.

1) Fuel Oil: Fuel oil is the major product of your continuous tyre pyrolysis plant, using a yield rate of 45%-55%. It is frequently utilized as a fuel in iron and steel mills, power plants, cement plants, and brick plants, among other things. It may also be reprocessed into diesel employing a pyrolysis oil distillation plant.

2) Carbon Black: About 30%. Carbon black could be used to make clay bricks or as a supply of energy. Carbon black can be further processed into N220, N330 carbon black using a carbon black grinding machine. It also can be used to make rubber products and paints.

3) Steel Wire: Steel wire may either be sold as it is or recycled to make new steel goods. It is used in a range of applications, including tyres, hoses, galvanized wire and strands, and conductor cable armoring, fasteners, clips, staples, fencing, screws, nails, barbed wire, and chains, among others.

4. The profits analysis of a waste tire pyrolysis plant(Take the 10TPD waste tyre pyrolysis plant as an example):

[Cost]

Waste Tyre: 15T* 30USD/T =450USD

Electricity Consumption: 45 USD

Heating fuel(coal/tire oil/LNG): 0.6T*110USD/T=66USD

Manpower: 3 Workers* 50USD = 150USD

[Income]

Fuel Oil: 6T* 600USD/T = USD

Carbon Black: 4.5T * 50USD/T=225USD

Steel Wires: 2.25T* 220USD/T = 495 USD

[Daily profit]

=USD-711USD=USD

This profit analysis is based on market survey and customer feedback.

5. What should we do to set up a waste tyre pyrolysis plant?

1) Learn about local government policy

2) Get a steady supply of raw materials-waste tires

3) Make a market survey on final products

4) Choose a suitable waste tyre pyrolysis plant

5) Select a suitable place

6. How to choose a suitable waste tyre pyrolysis plant?

Choosing a suitable waste tyre pyrolysis plant requires comprehensive consideration of investment scale, manufacturer strength, and pyrolysis plant quality and so on. DOING waste tyre pyrolysis plants have been exported to over 90 countries and our waste tyre pyrolysis plants have been operated successfully in many countries, like Spain, Brazil, Kazakhstan, Russia and India, and received great feedback about our plant from our customers. If you have a need, we can also help you arrange a site visit.

If you want to learn more, please visit our website Sihai Energy.

/: +86

:

Offical web:

http://www.wastetireoil.com

http://continuouspyrolysisplant.com

http://www.wasteoiltodieseloil.com

No pollution waste tire pyrolysis plant is a kind of waste recycling machine, which is used to convert waste tires into fuel oil, carbon black and steel wires. Doing Group has two types of no pollution waste tire pyrolysis plant, one is batch waste tire pyrolysis plant, which is cost-effective and easy operation, the other is continuous waste tire pyrolysis plant, which is fully automatic operation, labor saving higher efficient, and higher oil yield. Both of them are environmentally friendly and available to choose with various different capacities according to your requirement.

No pollution waste tyre pyrolysis plant

Main differences between the batch waste tyre pyrolysis plant and fully automatic waste tyre pyrolysis plant:

(1) For the continuous system, the feeding of the raw materials and discharging of slag are both automatic, while for the batching system, the two processes are both manual.

(2) For the continuous system, the feeding hole is very small, so it needs shredder to cut the tyres into small pieces (30-50 mm), while the batching system does not need the pretreatment device.

(3) The continuous system can work continuously without a stop, while for the batching system, the reactor must be cooled before the second batch.

Differences batch and continuous pyrolysis plant

The advantages of no pollution fully automatic waste tyre pyrolysis plant:

&#; 1. High automation with low labour cost

No pollution fully automatic waste tyre pyrolysis plantis controled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating the PLC or computer is ok.

&#; 2. High oil output

No pollution fully automatic waste tyre pyrolysis plant adopts mutiple reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.

&#; 3. Big capacity

Also due to continuous feeding and discharge system, and unique mutiple reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tires per day, up to 100T/D.

&#; 4. Internal rotating for conitnuous operation

For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.

&#; 5. Long service life

During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since the hard steel wire already removed from waste tires before pyrolysis processs, thus no damage for the reactor.

The technical data of no pollution fully automatic waste tyre pyrolysis plant:

Item Specifications Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw Working type Continuous Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition) Rotating Internal rotating Cooling system Recycled waster cooling Reactor material Q245R/Q345R boiler plate Heating method Indireact hot air heating Heating fuel Fuel oil/gas Feedstock Waste tire/plastic/rubber Output Fuel oil, carbon black

The technical data of no pollution batch waste tyre pyrolysis plant:

Items Contents Equipment type DY-1-6 DY-1-8 DY-1-10 Day Capacity 6 ton 8 ton 10 ton Oil yield 2.7-3.3ton 3.6 -4.4ton 4.5 -5.5ton Structural form Horizontal rotation Operating pressure Normal Material of pyrolysis Reactor Q245R Thickness of pyrolysis Reactor 16mm Rotate speed of pyrolysis Reactor 0.4turn/minute Size of Reactor(D×L) *-* Total power 19KW Mode of cooling Water cooling Cooling area of condenser 100sqm Kind of transmission Internal gear drive Noise dB(A) &#;85 Weight 27T-35T Working form Intermittent operation Delivery time 20days Land area 35m*15m Labor 3-4 workers Density of oil 0.89g/cm3 Combustion value 44.30KJ/KG

 

The final product and application of no pollution waste tyre pyrolysis plant:

By using no pollution waste tyre pyrolysis plant, you can get tyre oil, carbon black and steel wire from waste tyres. The tyre oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc., or used for generators to get electricity. The carbon black can be used for construction bricks with clay or used as fuel. The steel wire can be recycled to produce new steel products. Besides, some combustible gas generated can be recycled to the reactor and act as fuel, which will save energy for the whole process.

NO Name Percentage Usage 1 Tyre fuel oil 45% 1.Can be sold directly
2.Can be as fuel
3.Can be used industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic factory. 2 Carbon black 30% 1.Can be sold directly
2.Can be used electric cable jacketing,black nylon bag,rubber additive 3 Steel wire 15% 1.Can be sold directly
2.Make steel bloom by use hydraulic press-packing 4 Oil gas 10% 1.Can be as fuel burn by use gas burning system
2.Extra gas also be storage as fuel for other heating