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Which Diamond Blades Are Best?

Jan. 13, 2025

Which Diamond Blades Are Best?

What to Know Before Buying Diamond Blades

If you work in construction, it&#;s more than likely that you own a diamond blade or two. Cutting through hard materials like concrete, asphalt, tile, brick, and stone can be challenging, especially when you&#;re not using the proper blade. It can be a bit overwhelming trying to figure out which diamond blade to choose with all of the options out there.

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There are four basic questions you should always ask yourself before picking a diamond blade for your next project:

What are you cutting?

The type of material you want to cut will determine what type of bond to look for. Bonds are the mixture of metals that hold the diamonds together and secure them on the blade. Different bonds have different wear rates depending on their density. Most bonds are referred to as soft, medium or hard. If you&#;re cutting very dense concrete, a softer bond will perform best. It seems counterintuitive, but you want the bonds to wear down faster when cutting hard materials. That&#;s because there are more diamonds buried in the bonding material below the surface of a new blade and as the blade wears down more fresh diamonds are exposed. The diamonds on a blade will either wear, fracture or get ripped off the blade. Proper wear is what you&#;re after. If you&#;re cutting brick or asphalt, you would want a blade with a harder bond. The diamonds will stay cooler when cutting softer materials which helps them maintain their integrity.

When choosing a blade and determining the hardness of bonds that you will be using, keep in mind that it will not always be listed on the packaging. Typically, the packaging of a blade will make it clear what the blade is meant to be used for. If a blade is made for cutting concrete, the packaging will say concrete and show a picture of concrete. It&#;s also important to remember that bond strengths are listed differently from manufacturer to manufacturer.

Bond strengths can be listed in numbers of 10,20,30,40,50 or ,,,,- it just depends on who is producing them. Some companies even label bond hardness by color. Just remember: the lower the number the softer the bond, and the higher the number the harder the bond.

What kind of saw are you using?

Each saw spins at a different RPM, and most blades are designed to be spun at a specific RPM. Installing a mismatched blade on your grinder or saw will result in inefficient cutting and could even lead to serious injuries. The blade package should state the blade&#;s proper RPM range.

Is it a wet or dry saw?

Years ago, most diamond blades needed a continuous supply of water to keep them cool. That&#;s because the diamonds were silver soldiered in place and couldn&#;t handle the heat. The diamonds on modern blades are welded on with lasers and can handle the heat better. But just because a blade is sold as a &#;dry blade&#; doesn&#;t mean that it won&#;t cut faster and last longer if you keep it cool with water.

What diameter blade is needed?

Diamond blades come in many different sizes. The most common sizes are between 4 and 16 inches. Always use the size that the tool manufacturer recommends.

Types of Diamond bBlades

Segmented blades

These are the most popular general use blades and usually have medium to hard bonds Segmented blades are perfect for dry cutting because segmentation helps keep them cool. Segmented blades are commonly used to cut pavers, concrete and asphalt.

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Serrated (turbo)

The serrated edges on these blades pushes the debris out of the way which allows them to make fast smooth cuts. Serrated turbo blades can be used in wet and dry applications. With the soft to medium bonds, this blade is good for cutting tile, natural stone, marble and granite.

Continuous blades

These are the cleanest cutting blades, which makes them ideal for cutting finished edges. These blades are the slowest cutting of the bunch, and they do require water to keep them cool. With their softer bonds they are best for cutting hard material like ceramic tile and porcelain.

4 Questions to Ask When Purchasing Diamond Blades - Blog

When it comes time to buy diamond blades there are a few things you should take in to account before making your purchase. What are you cutting? What kind of saw are you using? Is the application wet or dry? What is the diameter of blade that you need? These four questions can help you find the perfect blade that will help you get the most of the job you&#;re working on.

One: What are you cutting?

This will determine the metallurgical bond of the blade necessary. The bond is a combination of metals used to form the segment, and what controls how fast new diamond is exposed during the cutting process. Use a blade for the specific material you are cutting. Any reputable manufacturer will list what materials you can cut on the package. The wrong bond will lead to blade failure in different ways; too soft of a bond and the blade will wear out too fast. Too hard of a bond and the blade will stop cutting shortly after you start using it.

Two: What kind of saw are you using?

Different horsepower requires different types of blades. Higher horsepower saws require more diamond than low horsepower saws. Saw RPMs vary by setup for blade size. For example, you can take a 48hp saw that is set up for a 36&#; blade, and install an 18&#; blade guard for smaller requirements. If the pulleys aren&#;t changed, the blade will turn at the recommended speed of a 36&#; which is much too slow for an 18&#;. These factors have to be taken in to account to get the best performance out of your blades.

Three: Is the application your cutting wet or dry?

Knowing if you will have water on the job site is important when selecting any Diamond Blade. Smaller diamond blades are designed to cut dry but can also cut equally well wet. The key to dry cutting is making shallow passes, and letting the blade spin in the air every minute or so to cool it down. Larger diameter (24&#; and above) must be used with water because of the depth of cut. There is no easy way to cool large diameter blades without water.

Four: What size of Diamond Blade do I need?

There are a lot of different things to consider when selecting your Diamond Blade. Many of those variables revolve around what tool you&#;re using. You always want to make sure you&#;re putting the right size blade on the right saw. The RPM of the saw will vary based on the blade diameter it&#;s designed for. Always use the tool (or saw) that&#;s designed for the cutting depth you need, and then choose your diamond blade to suit. See the depth chart below:

If you ask yourself these four questions this will help you pick out the right and best suited blade for you and your job.

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