Choosing Your Screen Mesh Count

General Tip: Lower Mesh = More ink, less detail // Higher Mesh = More detail, less ink

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• 60-90 Mesh - Most commonly used for thick specialty plastisol inks, such as metallics, shimmers, reflectives, puffs, etc.
• 110 Mesh - Most common mesh count for printing with white plastisol ink. Not recommended for water base inks.
• 160 Mesh - Our most popular mesh count. Works well with a wide variety of ink types and substrates.
• 200-230 Mesh - Most commonly used for high detail artwork. Also great for printing with water based inks on wood or paper.
• 280-305 Mesh - Used for super fine detail artwork, half tones, CMYK process printing, as well as solvent and water base inks.

1. What kind of ink are you using?

Many people pick their mesh count solely based off the amount of detail in their artwork, but this is wrong. It is more important to first consider the type of ink you are using, since all inks have very different viscosities. White plastisol ink for example is very thick, so you need a more open mesh count to allow the ink to pass through. In contrast, black water-based ink is extremely thin and needs to go through a finer mesh screen to prevent the ink from bleeding.

2. What material are you printing on?

Different materials absorb different amounts of ink, so different mesh counts should be used to achieve the best print results. Fleece, for example, tends to soak up a lot of ink, so a lower mesh count like 110 or 160 is often used to allow for better ink coverage. On the flip side, paper is not very porous at all, so you want to print a very thin layer of ink to prevent the ink from bleeding. For paper, you usually want to use a minimum mesh count of 200.

3. How detailed is your artwork?

Now that you've considered the type of ink you will be using and the material you are printing on, it is time to consider the artwork detail. If for example, you are printing with white plastisol (thick viscosity) on black cotton shirts (medium absorbency), you'll likely be choosing from a range of mesh counts from 110-230. For less detailed artwork with big blocky portions, you should likely choose a lower mesh count, around 110. For highly detailed artwork with fine lines and small text, you should go for a higher mesh count, around 230.

General Guidelines

Below is a chart breaking down common ink types and garment/substrate types to help you select the right mesh count.

*As you can see, t-shirts love ink, and will yield good results with pretty much any mesh count as long as the ink passes through the mesh well. For example, a tighter knit t-shirt will print better with a higher mesh screen. Conversely, a very plush combed cotton shirt might require a lower mesh count to lay down more ink effectively.

Keep In Mind

There is no "exact" mesh count for any situation; you can often achieve similar results using a range of different mesh counts. Screen printing is a craft that requires experimentation to find what works best for you.

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