The process of creating brushed cotton involves a delicate technique. After the cotton is woven, mechanical brushes gently rub the fabric's surface, lifting fine fibers from the yarns and disguising the weave. This transformation gives the cotton an exceptionally soft and fluffy texture, akin to suede, velvet, and cashmere. A significant advantage is that the cotton fibers don't felt, ensuring a pill-free surface. Ultimately, brushed cotton is a material that proves to be greater than the sum of its parts.
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Schumacher's Elliott from the Perfect Basics collection exemplifies everything appealing about these fabrics. It’s durable enough for upholstery but remains irresistibly soft, available in a wide range of 45 colors to fit any decor.
While both processes involve refining cotton, brushing and combing serve different purposes. Brushing occurs after the fabric is woven, creating a fluffy texture on the surface. Conversely, combing is a pre-spinning treatment that straightens the cotton fibers by removing shorter strands, resulting in a crisp and smooth fabric. Though combed cotton has its uses, if you seek softness, brushed cotton is the way to go.
The same brushing process that gives brushed cotton its unique feel is employed to make flannel. Traditionally, flannel was created from loosely woven leftover wool that was then brushed. Modern flannels are often made from cotton or synthetic fibers, leading to a minimal distinction between them and brushed cotton. The primary difference? Flannel is brushed on both sides, while brushed cotton is only treated on one side. The result is a cozy softness perfect for everyday use.
Brushed fabric features a layer of short fluff on its surface, achieved through friction. This process changes the fabric’s feel and appearance, providing warmth and comfort, making it ideal for autumn and winter garments.
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Professionally termed as sanding, this post-treatment process involves rubbing the fabric with a sanding machine and emery skin, forming a layer with short nap. The complete process includes padding the raising agent, drying and stenting, followed by sanding and finishing. Using abrasive paper on a high-speed sanding machine, the fabric develops a fluffy touch, resembling peach skin, altering the fabric surface structure to provide a soft texture.
Brushed fabric is softer and retains heat better than non-brushed fabrics. It excels in terms of feel, comfort, and texture, making it especially suitable for winter use.
Fleece is created using a raising machine that pulls microfibers from the fabric yarn with a steel needle roller, resulting in products like flannel. In contrast, brushed fabric fluff is shorter, denser, and finer. Products in this category include brushed yarn cards, brushed poplin, and peach skin. While some brushed fabrics might not appear fluffy, they offer a velvety touch.
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