Magnetic Shuttering System

Description

The MAG U60 Pro is the easy to use and budget-friendly magnetic shuttering system for manufacturing girder slabs and double walls. Leading plants around the globe have been using these proven systems. Our MAG U60 Pro Magnetic Formwork System are tailor-made to order. Whatever your requirements may be, we will custom make a system to meet your needs. We offer several advantages like robot handling, different chamfering options, bearing fixtures, custom sizing, and more. The MAG U60 is made with the industry&#;s leading materials to guarantee reliability, functionality, and durability.

Want more information on Formworks Button Magnet? Feel free to contact us.

Formwork Magnet Introduction

Magnetic formwork systems help workers in the reinforced concrete industry do their jobs better, more comfortable, and safer. The prefabricated construction industry is on the steady incline. Magnetic products like shuttering systems and ferrule insert magnets are used to mount inserts to a steel form with magnets, instead of drilling holes. These unique systems have changed the production of precast concrete components. The magnets can be directly embedded in the formwork, making them more convenient, more efficient, and more stable.

Using the intense adhesive force from the magnetic block, the formwork remains in close contact with the template, allowing whichever formwork system that needs to be fixed, to stay put. Because the steel formwork and magnetic blocks are united, no movement will occur. Even the slightest movement can cause the formwork system to deform.

Magnetic Formwork System are simple. They don&#;t require much of a learning curve, and they&#;ve helped to make the prefabricated construction industry environment safer and more stable. With the matching pry bar, the formwork magnet can be picked up, and the steel formwork can be easily removed from the template. Since the magnets are located inside the steel formwork groove, concrete residue or other dirt will not cause damage to the formwork system.

U-profile Concrete Shuttering System &#; All You Need to Know

Our precast concrete formwork magnets are made from steel formwork and embedded magnets. The U-profile Concrete Shuttering System is custom made to order. Customers can choose which size they want, with or without slots, and whether or not they want one chamfer, two chamfers, or without any.

Our magnetic shuttering systems are made with high-performance magnetic inserts and high-grade steel. The shuttering system comes with a chamfer on both sides of the system, on one side, or none at all. We can configure the system to any length and height our customers require.

Quick Facts About Our Magnetic Shuttering System:

• Easy positioning
• Can be used with current shuttering robots or activated by the push of a button
• Easy to use
• High working temperature
• Corrosion-resistant
• Can be used in element slab and double wall manufacturing
• We can create special sizes and heights upon request
• The magnet quantity is adjusted for each shuttering
• Made to last, extremely reliable and durable
• Easy to remove with the matching pry bar
• Concrete residue and dirt won&#;t cause damage to the complete formwork system
• Choose between U60 0 Chamfer, U60 1 Chamfer, and U60 2 Chamfer

Formwork Production Technique

The U-profile Concrete Shuttering System is constructed with an iron plate using a unique folding machine. The folding mechanism is what creates the double groove chamfering, single groove chamfering, or our no chamfering options. We also use hand soldering equipment to weld formwork magnets that are between 2-3 m. Our equipment can handle the production of formwork magnets with heights that reach over 100mm.

Formwork Material and Treatment process

Below is an overview of the specialized treatments we use during production to ensure your magnetic shuttering system you purchase from us last you for a long time. We use a blend of aluminum alloy and stainless steel for their incredible reliance and ability to withstand extreme temperatures and wear and tear. We also apply special treatments to prevent our systems from rusting and corrosion. These systems are incredibly easy to maintain since we already pre-treated them.

• Q235A Carbon Steel, Blackening Treatment

Q235A carbon steel has better magnetic flux than stainless steel and is much more cost-effective. It&#;s commonly used in chemical surface treatments. The purpose of the blackening treatment is to create an oxide film on the metal surface with isolates the air and forms a strong anti-rust barrier.

• Q235A Carbon Steel, Polished Treatment

Some customers are concerned that the oxide layer on the exterior will have an effect on the cement surface. To ensure every aspect of the cement surface is safe, we apply a unique polishing treatment.

• Aluminum Alloy

The aluminum alloy formwork magnet is made up of aluminum alloy formwork and embedded magnet blocks. Due to unique processing technology, aluminum alloy formwork is incredibly strong. The risk of bending, bruising, and deformities are minimal compared to steel or stainless steel. Aluminum alloy continually deliveries outstanding consistency and stability. The weight of the formwork is reduced as well, making it easier to maneuver and work with.

• Stainless Steel

The stainless steel formwork magnet is composed of stainless steel formwork and an embedded magnet blocks, which is lightweight and convenient for the operation of the mechanical arm.

Magnetic Formwork System Us vs. Our Competitors

Our top of the line production equipment gives us a leg up on our competition. We use a supreme magnetic solution and the highest quality raw materials to produce our products.

We pride ourselves on excellent customer service and strive to give our clients the very best. Our testing lab is equipped with state-of-the-art measuring and testing machinery. The QC department works tirelessly to ensure ongoing development and maintain our high standards of quality. It&#;s our promise to you to fulfill each customer requirement within all applicable regulations. We will work with you to create custom products with supreme quality to better your working environment.

Packaging

Are you interested in learning more about Shuttering Magnet Factory? Contact us today to secure an expert consultation!

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Magnetic Formwork System / Magnetic Precast / Formwork Systems

Magnetic shuttering and formwork systems for precast concrete production

Magnetic formwork systems are compact and lightweight systems, which allow the adaptation of several applications in a single formwork device. These magnetic formwork systems have great qualities and at the same time allow a reduction in preparation time, which is why their use is increasing daily, more specifically in the construction sector. They provide permanent magnet fixation and fastening elements for metal shutters. On the other hand, they can also be used for several support columns, thus avoiding deformations. This is a more effective and economical method.

Precast concrete need Magnetic Formwork System to complete various shape. Shuttering magnet is most usage to change various structural concrete components to match clients design. Shuttering magnets are fast and stable to fix plate on the formwork pallets. Various shape magnet chamfer fixed to pallets to making groove in the precast concrete panels. magnetic formwork system products inclued Shuttering Magnet Box, U60 Shuttering Magnet, Shuttering Magnet Adapter, Steel Chamfer, Magnet Chamfer and so on.

These magnetic formwork systems have great qualities and at the same time allow a reduction in HSMAG&#;s experience in the field of magnetism allows us to provide new magnetic solutions such as boxes, blocks, triangles, profiles, or magnetic walls for the construction industry.

We offer a wide range of magnetic holder systems for production of prefabricated concrete elements. Magnets are available with formwork profile and integrated magnets (Formwork System) or as separate units (Magnetic holders, shuttering magnets), which can be attached to a separate wooden or steel formwork onto the casting table. We also have magnetic holders for attach the lifting and fixing anchors, as well as various electrical boxes to steel formwork and to forming of chamfers and grooves to concrete elements. Formwork systems are delivered for operating either manually or formwork robot.

This type of support allows the adaptation of multiple applications in any formwork device. HSMAG uses the strictest control systems for the manufacture of these systems to meet the highest quality requirements.

The formwork magnets are also known as precast concrete magnets. Unlike the traditional method, these magnets have a more compact structure and a clamping force that is more secure, and more reliable, with smoother surfaces&#; resulting in a more compact construction.

Magnetic Holders 

Shuttering magnets with release lever Traditional basic shuttering magnets.

Shuttering magnets with reliable push button Fast and reliable fixing onto the casting table. Available variations for wooden and steel formworks.

The lightweight shuttering magnet Very lightweight and compact magnetic holder without sharp edges due to plastic body. The Magnetic Holders is especially well suited for securing both wooden and metal formwork while making concrete elements.

Magnetic Formwork System magnetic holders and U-profiles For ceiling plates- and double wall production.

Slot Former System 

For forming grooves, montage slots and for raising up shutterings Slot Former System allows for a larger size the grooves to manufacture compared to Moulding Profiles

Formwork System

Magnetic Formwork System with a steel profile and inbuilt attaching system This formwork system can be obtained for various different solutions such as the casting of filigran, sandwich, façade, column and slab concrete elements. The formwork can be constructed for continuous production or for situations demanding flexibility with frequently changing element sizes. The fixing mechanism can be made to work manually or operated by robot. The formwork system is comprised of a steel profile and an inbuilt magnetic attaching mechanism that is suitable for fixing to most bases.

For fastening the anchors to formwork We have a wide range of magnetic holders for threaded socket anchors, spherical anchors, spread anchors and other anchor systems.

Moulding profiles These profiled strips are designed for forming grooves and chamfers of varying shapes and sizes into concrete elements. They are available in steel, plastic and rubber and can be obtained either with or without integrated magnets.

Our magnets are suitable to solve fastening problems in the field of prefabrication and carpentry.
They are built with boxes made out of stainless steel or sheet metal and come in various sizes and different levels of adhesion. We are able to custom design magnets in order to best satisfy our customers&#; needs.
Magnetic field strength from 500 to Kg.

 

Shuttering Magnets

Shuttering Systems

Magnet Chamfer

Loaf Magnets

Shuttering Magnet Lever

Our shuttering magnet provides quick operation leading to improved efficiency when setting out and breaking down the formwork.We have developed a modular formwork system which can be used flexibly, rapidly, safely and efficiently in every field.

HSMAG can manufacture Triangle and Trapezoid Steel Chamfer / Magnet Chamfer in small and medium diameters according to customer specific requirements.

 Loaf Magnets with the retaining force. The loaf magnet is formed to be useful for our customers&#; U-shuttering system , which make more adaption applications available.This lifting tool is for shuttering magnets of our line, it is strong available for all our shuttering magnets.

Magnetic Fixing Plates

Miscellaneous Magnets

Magnetic Recess Members 

Our Form Support Magnets
solutions dramatically simplify the process of building forms, as well as, adding fixtures to the form walls that deliver features into the concrete product such as lifting point anchors. Hot Rolled Anchor Channel, Plastic Nailing Plates, Rubber Coated Magnetic Wire Box, Magnetic Nailing Plate Removal Tool, Cold Rolled Anchor Channel

HSMAG Magnetic Fixing Plates (also kown as Magnetic Nailing Plates, Magnetic Socket Holder) is the best choose to fix sockets inserts to steel formwork if your precast concrete mold is steel.

If you are looking for more details, kindly visit strong Loaf Neodymium Magnet.

Miscellaneous Magnets, Steel Embedded Wood Plate Magnet, BUTTON MAGNET, Styrofoam Magnets, Cam Magnet, Form Liner Magnet, Bulb Tee Magnet, etc.These magnetic recess members (pocket formers) are very durable and are intended to be used many times and include very strong magnets embedded in the base as a once-piece unit.